Diamond Thin Film Transistor Leakage Current Suppression

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Solution Overview

Problem

Thin film transistors using diamond single crystal materials suffer from high leakage current due to their high carrier mobility, which degrades the operational characteristics and product quality over time.

Innovation Solution

The implementation of a thin film transistor design featuring a middle channel region with first and second high resistance regions on either side, using (111)-face diamond single crystal for the channel, source, and drain regions, and (100)-face diamond single crystal for the high resistance regions, treated with plasma and polar gas, along with a carbonized metal layer between electrodes and regions to form a stable ohmic contact, effectively reducing carrier mobility and leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If diamond single crystal is used as the active layer material to improve carrier mobility, then the TFT performance is improved, but the leakage current increases

Engineering Contradiction:
Improvecarrier mobilityVSAvoidleakage current
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The active layer is segmented into three distinct regions with different crystal orientations: the middle channel region uses (111)-face diamond single crystal for high carrier mobility, while the first and second high resistance regions use (100)-face diamond single crystal to suppress leakage current. This spatial segmentation allows each region to perform its specific function optimally.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the active layer are assigned different crystal orientations tailored to their specific functional requirements. The (111)-face orientation is applied locally to the channel region where high mobility is needed, while the (100)-face orientation is applied locally to the high resistance regions where leakage suppression is prioritized.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If high resistance regions are added to reduce leakage current, then the leakage current is suppressed, but the device structure becomes more complex

Engineering Contradiction:
Improveleakage currentVSAvoidactive layer structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The high resistance regions are merged with the channel region to form a unified active layer structure. Both regions are grown as continuous diamond single crystal layers with different orientations, eliminating the need for separate discrete components while achieving leakage suppression.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The active layer is constructed as a composite structure combining two different crystal orientations of diamond single crystal: (111)-face for the channel and (100)-face for the high resistance regions. This composite approach leverages the complementary properties of different crystal orientations within a single integrated layer.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly suppresses leakage current and improves the stability and performance of the thin film transistor by reducing carrier mobility and forming a stable contact, thereby enhancing the operational characteristics and product quality.

Implementation Method 1

the active layer has been treated with plasma and polar gas

Methodology Applied
Scientific EffectPlasma treatment: Plasma

Implementation Method 2

a carbonized metal layer provided between the source electrode and the source region and between the drain electrode and the drain region

Methodology Applied
Scientific EffectOhmic contact: Conduction (electrical)

Data Source

PatentUS10084095B2Thin film transistor, method for manufacturing the same, and array substrate
Publication Date: 2018.09.25 BOE TECHNOLOGY GROUP CO LTD
  • US10084095B2 patent drawing
  • US10084095B2 patent drawing
  • US10084095B2 patent drawing

AI summary

The embodiments of present disclosure provide a thin film transistor, a method for manufacturing the same, and an array substrate. The thin film transistor comprises an active layer provided on a substrate, the active layer including a middle channel region, a first high resistance region and a second high resistance region provided respectively on external sides of the middle channel region, a source region provided on an external side of the first high resistance region and a drain region provided on an external side of the second high resistance region, wherein a base material of the active layer is diamond single crystal. According to the thin film transistor, the method for manufacturing the same, and the array substrate provided in the embodiments of present disclosure, by providing high resistance regions on external sides of the middle channel region of the active layer, the carrier mobility is reduced and the leakage current of the thin film transistor made of single crystalline diamond is effectively suppressed.