Resin Molded Article Using Recovered Diaper Pulp Composites
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing methods for reusing materials from used paper diapers are inefficient and require further improvement for effective material reuse.
Innovation Solution
A resin molded article is produced using components derived from used paper diapers, comprising a pulp component, water absorbent material, calcium compound, and optionally a coloring material, with specific content ratios, and can be in the form of inflation films or injection molded articles with a decorative layer.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of substance
If separate reuse of pulp component and other components is implemented, then material recovery is achieved, but material reuse efficiency is insufficient
Solution Approach 1:
The patent merges multiple separated components (pulp, water absorbent material, calcium compound, coloring material) into a single integrated resin molded article. This combines previously separately recovered materials into a unified product, achieving both material recovery and improved reuse efficiency by creating a composite material with multiple functions in one article.
Solution Approach 2:
The invention creates a composite material by combining pulp component, water absorbent material, calcium compound, and coloring material into a single resin molded article. This composite structure allows multiple materials to work together synergistically, improving overall material reuse efficiency while maintaining the functional benefits of each component.
2Object-affected harmful factors
If used paper diaper materials are reused, then environmental burden is reduced, but material quality and effectiveness may be compromised
Solution Approach 1:
The patent applies parameter changes by controlling the content ratios of each component (pulp: 0.1-70 parts, water absorbent material: 0.1-30 parts, calcium compound: 0.1-10 parts, coloring material: 0.1-70 parts relative to resin). By optimizing these parameters, the invention transforms low-quality recovered materials into a high-quality composite resin molded article that meets performance requirements while reducing environmental burden.
Solution Approach 2:
The composite material structure allows the combination of recovered materials with resin and various additives to create a new material with improved properties. The synergistic effect of combined components compensates for the limitations of individual recovered materials, ensuring both environmental benefit and material reliability.
Data Source
AI summary
The resin molded article comprises a resin derived from a used paper diaper. The resin molded article comprises a pulp component, and the content of the pulp component may be 0.1 parts by mass or more relative to the mass of the resin, which is taken as 100 parts by mass.