Diaphragm Surround Rib Segmentation for Rocking Stability

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Solution Overview

Problem

Traditional diaphragm surrounds in passive radiators and acoustic drivers experience dynamic instabilities, parametric excitation of sub-harmonic rocking modes, and buckling due to geometric nonlinearities at high axial excursions, affecting acoustic performance.

Innovation Solution

A surround design featuring rib sections that contribute more to axial stiffness and rocking stiffness, with membrane sections having concave and convex shapes arranged in a cyclic symmetric manner, and an I-beam configuration, to provide linear restoring forces and minimize rocking motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a high durometer material is used for the surround to provide linear force-deflection response, then the axial stiffness is improved, but geometric nonlinearities at high axial excursions cause dynamic instabilities and buckling

Engineering Contradiction:
Improveaxial stiffnessVSAvoiddynamic stability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The surround is segmented into multiple ribs extending radially outward from the diaphragm edge. Each rib acts as an independent structural element that maintains linearity through its geometry rather than relying on high durometer material properties. This segmentation allows the surround to achieve the desired linear force-deflection response while reducing geometric nonlinearities at high excursions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ribs are positioned at specific locations around the diaphragm perimeter rather than using a continuous surround structure. This local quality approach concentrates the stiffening function at strategic points where it is most needed to maintain linearity and reduce dynamic instabilities, while allowing other areas to remain more compliant.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If traditional surround geometry is used, then manufacturing is simple, but parametric excitation of sub-harmonic rocking modes occurs

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidrocking mode excitation
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The ribs are configured with asymmetric cross-sectional geometries and non-uniform spacing patterns around the diaphragm perimeter. This asymmetry in the surround structure creates a more complex stiffness distribution that suppresses parametric excitation of sub-harmonic rocking modes, while still allowing for relatively simple manufacturing processes.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The ribs incorporate curved and tapered geometries rather than simple straight cylindrical forms. These curved configurations help distribute stresses more evenly and reduce the likelihood of rocking mode excitation, while maintaining manufacturability through standard molding or machining techniques.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Weight of moving object

If membrane sections are made thinner to reduce weight, then the axial compliance is improved, but the rocking stiffness decreases

Engineering Contradiction:
Improvesurround weightVSAvoidrocking stiffness
Core Design Contradiction:
Weight of moving objectVSStability of the object's composition

Solution Approach 1:

The ribs extend in the radial dimension perpendicular to the diaphragm surface, adding structural support in a new dimension. This radial extension provides rocking stiffness without requiring increased thickness in the axial direction, thereby maintaining low weight while improving stability against rocking modes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The surround combines thin membrane sections with stiffer rib structures to create a composite configuration. The thin membranes provide axial compliance and low weight, while the ribs contribute radial and rocking stiffness, achieving a balance between weight reduction and stability enhancement.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves superior sound quality by maintaining linear restoring forces and reducing rocking motion, thereby enhancing the acoustic performance and stability of the diaphragm during excursions.

Implementation Method 1

a surround for a diaphragm includes at least one rib section oriented to be extended during excursions of the diaphragm. There is at least one membrane section supported by the one or more rib sections with the one or more rib sections contributing to a compliance characteristic of the surround differently from the one or more membrane sections.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS7931115B2Diaphragm surrounding
Publication Date: 2011.04.26 BOSE CORP
  • US7931115B2 patent drawing
  • US7931115B2 patent drawing
  • US7931115B2 patent drawing

AI summary

A surround for a diaphragm includes at least one rib section oriented to be extended during excursions of the diaphragm. The surround includes at least one membrane section supported by one or more rib sections contributing to a compliance characteristic different from the contribution of the one or more rib sections.