Diaphragm Valve Data Synchronization via Remote Reading

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Solution Overview

Problem

Existing diaphragm valve operations lack enhanced operational safety and efficient cost reduction, as they often rely on local data storage which can compromise data security and require extensive on-site data management.

Innovation Solution

A method and system that synchronize data from a diaphragm valve's integrated memory with a remote processing device, using a reading device to transmit and merge data for enhanced security and remote access, allowing for comprehensive characterization and management of the valve's electronic identity, including operational parameters and maintenance insights.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If data are stored locally at the diaphragm valve, then data access is simple and direct, but data security is compromised and operational costs increase

Engineering Contradiction:
Improvedata securityVSAvoiddata management system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The data storage system is segmented into multiple locations: a data memory integrated into the diaphragm valve for local storage and a remote processing device for centralized data management. This segmentation allows data to be distributed across different physical locations, enhancing security while maintaining accessibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A reading device acts as an intermediary between the diaphragm valve and the remote processing device. It reads data from the valve's integrated memory and transmits it to the remote system, eliminating the need for direct local storage at the valve while maintaining data accessibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If all data are stored at the operator's premises, then data access is centralized, but operational costs increase and data security is reduced

Engineering Contradiction:
Improvedata securityVSAvoiddata access
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The data storage system is segmented into multiple locations: a data memory integrated into the diaphragm valve for local storage and a remote processing device for centralized data management. This segmentation allows data to be distributed across different physical locations, enhancing security while maintaining accessibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The remote processing device serves multiple functions: it stores data, processes information, and provides access to multiple users or systems. This multi-functionality consolidates data management capabilities while reducing the need for duplicate local storage systems at operator premises.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If data are synchronized between multiple locations, then data security and redundancy are improved, but data management complexity increases

Engineering Contradiction:
Improvedata securityVSAvoiddata synchronization system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A reading device acts as an intermediary between the diaphragm valve and the remote processing device. It reads data from the valve's integrated memory and transmits it to the remote system, eliminating the need for direct local storage at the valve while maintaining data accessibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system establishes a feedback loop where data are read from the diaphragm valve, transmitted to the remote processing device, and synchronized. This continuous feedback mechanism ensures data consistency across locations while automating the synchronization process, reducing manual intervention and complexity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10655754B2Method for operating a diaphragm valve, system and reading device
Publication Date: 2020.05.19 GEMU GEBR MULLER APP GMBH & CO KGAA
  • US10655754B2 patent drawing
  • US10655754B2 patent drawing
  • US10655754B2 patent drawing

AI summary

A method for operating a diaphragm valve including the step of reading out data, which characterize at least one property of a diaphragm of the diaphragm valve, from at least one data memory integrated into the diaphragm valve, by a reading device. The method further includes the steps of: (a) transmitting the read-out data to a processing device which is arranged remote from the reading device and the diaphragm valve and (b) synchronizing the transmitted data with data present in the processing device.