A-B Diblock Copolymer Particles for Electrophoretic Displays

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Solution Overview

Problem

Current electrophoretic displays (EPDs) lack a bright full-color system and require complex cell structures and drive schemes, with existing methods for preparing colored particles being complicated and unsuitable for non-polar media, leading to issues with particle stability and color leaching.

Innovation Solution

Development of specifically engineered polymer particles using A-B diblock copolymers with hydrophobic and hydrophilic blocks, incorporating polymerizable dyes and cross-linking co-monomers, which are synthesized through a simple one-step reaction process, allowing for excellent control over particle size and charge, and are stable in non-polar media.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If complex cell structures and drive schemes are used to achieve colored particles in EPDs, then color display capability is improved, but device complexity increases

Engineering Contradiction:
Improvecolor display capabilityVSAvoidcell structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into a single particle type: color generation, charge provision, and steric stabilization are all integrated into one particle system using A-B diblock copolymers with embedded dyes and cross-linking agents, eliminating the need for separate components and complex cell structures

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention uses composite polymer particles consisting of hydrophobic block A and hydrophilic block B, where block A provides structural integrity and block B provides charge and steric stabilization, creating a multi-functional material that simplifies the overall device structure

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If existing methods for preparing colored particles are used, then color can be achieved, but manufacturing complexity increases and particles are not stable in non-polar media

Engineering Contradiction:
ImprovecolorVSAvoidpreparation process complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent incorporates dyes and cross-linking agents into the polymerization process itself, so that color and stability functions are built into the particle structure during synthesis rather than requiring separate post-processing steps, simplifying manufacturing

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the chemical parameters of the polymer particles by using specific A-B diblock copolymer compositions with controlled hydrophobic/hydrophilic ratios and incorporating cross-linking agents, which enables stability in non-polar media while maintaining color properties

Inventive Principle:
Principle #35Parameter changes

3Speed

If particles are charged to achieve electrophoretic mobility, then particle movement is improved, but color leaching into dispersant occurs

Engineering Contradiction:
Improveelectrophoretic mobilityVSAvoidcolor leaching
Core Design Contradiction:
SpeedVSLoss of substance

Solution Approach 1:

The patent creates local differentiation within the particle structure: block A provides hydrophobic core stability and block B provides hydrophilic surface charge, while cross-linking agents create localized cross-linked networks that trap dyes and prevent leaching, allowing charge without color loss

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses composite particles with cross-linked hydrophobic blocks and charged hydrophilic blocks, where the cross-linked structure acts as a dye-trapping matrix that prevents color leaching while the charged blocks provide electrophoretic mobility

Inventive Principle:
Principle #40Composite materials

4Reliability

If polymer particles are synthesized through complicated multi-step processes, then particle functionality is achieved, but production efficiency decreases

Engineering Contradiction:
Improveparticle functionalityVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent merges multiple synthesis steps into a single polymerization reaction where monomers, dyes, and cross-linking agents are all incorporated simultaneously, dramatically improving production efficiency while maintaining particle functionality through the A-B diblock copolymer architecture

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the production of high-quality, monodisperse colored particles with excellent electrophoretic mobility and optical clarity, suitable for full-color EPDs, with improved stability and response times, and the ability to maintain color consistency without leaching into solvents.

Implementation Method 1

charged particles move to the electrode of opposite polarity

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Data Source

PatentUS10435566B2Particles for electrophoretic displays
Publication Date: 2019.10.08 E INK CORP
  • US10435566B2 patent drawing
  • US10435566B2 patent drawing
  • US10435566B2 patent drawing

AI summary

This invention relates to polymer particles preferably with surface functionality for charge retention, a process for their preparation, the use of these particles for the preparation of an electrophoretic device, electrophoretic displays comprising such particle, and new polymerizable dyes.