Dichroic Coatings Reduce Color Cross-Coupling in HMD Waveguides

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Solution Overview

Problem

Mixed-reality computing devices face challenges in reducing color cross-coupling and forward-projection of holographic image light, leading to sharp edge defects and security concerns, particularly in head-mounted display (HMD) systems where conventional solutions like polarizing filters and bandpass filters increase bulk and weight.

Innovation Solution

The implementation of thin film dichroic coatings as reflectors on waveguide-based optical combiners in HMD devices, which act as narrowband reflectors for RGB colors over the angular range of the field of view, reducing cross-coupling and blocking forward-projected light while allowing real-world light to pass through.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional solutions like polarizing filters and bandpass filters are used to reduce color cross-coupling and block forward-projected light, then color uniformity and light security are improved, but device bulk and weight increase

Engineering Contradiction:
Improvecolor uniformityVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent applies thin film dichroic coatings directly onto the waveguide surfaces to create wavelength-selective reflectors. These thin film coatings are significantly thinner and lighter than conventional bulk optical filters like polarizing filters or bandpass filters, while achieving the same function of reducing color cross-coupling and blocking forward-projected light. The thin film structure maintains color uniformity without adding substantial weight to the HMD device.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses composite material structures by combining dichroic coatings with waveguide substrates. The dichroic coatings consist of multiple thin layers with different refractive indices deposited onto the waveguide, creating a composite structure that provides wavelength-selective reflection. This composite approach achieves superior color uniformity and light security while minimizing weight compared to using separate conventional filter components.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional filters are used to reduce color cross-coupling, then display quality is improved, but device bulk increases

Engineering Contradiction:
Improvedisplay qualityVSAvoiddevice thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent replaces bulk conventional filters with thin film dichroic coatings that are deposited directly onto the waveguide surfaces. These thin film coatings are extremely thin compared to conventional filters, significantly reducing the overall thickness of the optical combiner assembly while maintaining the same function of reducing color cross-coupling and improving display quality through enhanced color uniformity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent merges the dichroic coating functionality directly into the waveguide structure by depositing the coatings onto the waveguide surfaces. This integration eliminates the need for separate conventional filter components, reducing device bulk and thickness while maintaining display quality. The coating is applied directly to the waveguide, combining the waveguide and filter functions into a single integrated component.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If dichroic coatings are applied as thin film reflectors, then color uniformity is improved without adding bulk, but manufacturing complexity increases

Engineering Contradiction:
Improvecolor uniformityVSAvoidcoating application complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces mechanical filter assemblies with optical coating processes. Instead of assembling separate conventional filters that require mechanical mounting and alignment, the dichroic coatings are applied directly to the waveguide surfaces using optical deposition techniques. This substitution of mechanical assembly with optical coating processes simplifies manufacturing while achieving superior color uniformity through precise wavelength-selective reflection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves color uniformity and light security by minimizing sharp edge defects and reducing unwanted light projection, enhancing the overall display quality and user experience without adding bulk to the HMD device.

Implementation Method 1

The dichroic coatings for the reflectors are thin film interference coatings, implemented using alternating layers of materials having different refractive indices, that reflect wavelengths in a predetermined range while transmitting other ranges of wavelengths over a specified angular range.

Methodology Applied
Scientific EffectThin film interference: Interference

Implementation Method 2

Reflectors comprising thin film dichroic coatings are located on various components of a waveguide-based optical combiner... The dichroic coatings implement narrowband reflectors for each of one or more colors of an RGB (red, green, blue) color model

Methodology Applied
Scientific EffectDichroic reflection: Dichroic Filter

Implementation Method 3

alternating layers of materials having different refractive indices, that reflect wavelengths in a predetermined range while transmitting other ranges of wavelengths

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11747621B2Dichroic coatings to improve display uniformity and light security in an optical combiner
Publication Date: 2023.09.05 MICROSOFT TECHNOLOGY LICENSING LLC
  • US11747621B2 patent drawing
  • US11747621B2 patent drawing
  • US11747621B2 patent drawing

AI summary

Reflectors comprising thin film dichroic coatings are located on various components of a waveguide-based optical combiner in a see-through display of a head-mounted display (HMD) device to reduce color cross-coupling in holographic images and reflect forward-projected holographic image light back to a user's eye. The dichroic coatings implement narrowband reflectors for each of one or more colors of an RGB (red, green, blue) color model over the angular range associated with the field of view (FOV) of the virtual portion of the see-through display. Utilization of the dichroic coatings can improve virtual display uniformity and lessen sharp edge defects by reducing cross-coupling and may also improve light security by reducing the forward-projected holographic image light that escapes from the HMD device.