Dichroic Coated Lens for Vehicle Lamp Infrared Reflection

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Solution Overview

Problem

Vehicle lamps experience thermal effects due to focused infrared energy from sunlight, which can diminish their aesthetic appearance and increase costs when trying to mitigate these effects by blocking sunlight or enhancing thermal resistance.

Innovation Solution

A dichroic coating is applied to the exterior surface of the lens to reflect at least a portion of the infrared energy content of sunlight, preventing it from being transmitted, redirected, and focused onto adjacent surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the lens transmits infrared energy from sunlight, then visible light transmission is maintained, but thermal effects occur on adjacent surfaces causing diminished aesthetic appearance

Engineering Contradiction:
Improvevisible light transmissionVSAvoidthermal effects on adjacent surfaces
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The solution segments the electromagnetic spectrum into different wavelength components by applying a dichroic coating that selectively reflects infrared energy while transmitting visible light. This allows the lens to handle different spectral components differently, resolving the contradiction between maintaining visible light transmission and preventing thermal effects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dichroic coating applies different optical properties to different wavelengths of light at the same location (the lens exterior surface). The coating has selective reflectivity for infrared wavelengths while maintaining transparency for visible wavelengths, enabling localized quality differentiation to resolve the thermal effect issue without compromising visible light transmission.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If blocking incoming sunlight is used to prevent thermal effects, then thermal effects are reduced, but aesthetic appearance and light transmission are compromised

Engineering Contradiction:
Improvethermal effectsVSAvoidvisible light transmission
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

Instead of completely blocking all sunlight, the dichroic coating applies partial action by selectively reflecting only the harmful infrared portion of the spectrum while allowing the beneficial visible light portion to pass through. This partial filtering approach resolves the contradiction by addressing only the necessary wavelength range.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The dichroic coating utilizes optical property changes based on wavelength, effectively creating a selective filter that appears transparent to visible light while reflecting infrared radiation. This wavelength-dependent optical behavior enables discrimination between harmful and beneficial light components.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dichroic coating effectively reflects infrared energy, preventing thermal effects on adjacent surfaces while allowing visible light to be transmitted, thus maintaining the aesthetic appearance and reducing costs associated with increased thermal resistance.

Implementation Method 1

a dichroic coating on the exterior surface of the lens so that at least a portion of the infrared energy content of sunlight is reflected from entering the lens

Methodology Applied
Scientific EffectDichroic coating reflection: Reflection

Data Source

PatentUS9377171B2Lens system and method for eliminating sun focusing thermal effects in lamps
Publication Date: 2016.06.28 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9377171B2 patent drawing
  • US9377171B2 patent drawing
  • US9377171B2 patent drawing

AI summary

An infrared energy reflecting lens system for a lamp subjectable to sunlight is provided. The lens system includes a lens having an exterior surface and a dichroic coating on the exterior surface of the lens so that at least a portion of the infrared energy content of sunlight is reflected from entering the lens.