Dichroic Mirror Light Source for Compact Projection

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Solution Overview

Problem

The existing light source devices with phosphor wheels suffer from increased size due to multiple optical components and suffer from optical loss, leading to reduced light utilization efficiency.

Innovation Solution

A light source device design that includes a mirror with dichroic and wide wavelength transmission regions to guide excitation light to a phosphor wheel, reducing the number of optical components and minimizing light loss by selectively reflecting and transmitting excitation and fluorescent light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If excitation light and fluorescent light are emitted to opposite sides through the phosphor wheel, then the light beams can be separated, but the number of optical components increases and the device size is enlarged

Engineering Contradiction:
Improvelight beam separationVSAvoidnumber of optical components
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The mirror is designed with dual functionality: a first region for reflecting excitation light and a second region for transmitting fluorescent light. This multi-functional design allows a single component to perform what previously required multiple separate optical components, thereby reducing device complexity while maintaining light beam separation capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mirror is divided into distinct functional regions (first region for excitation light reflection and second region for fluorescent light transmission). This segmentation allows different parts of the same component to handle different light paths independently, achieving beam separation without requiring multiple separate components

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If multiple optical components are arranged in the optical system, then light beam combination is achieved, but optical loss occurs and light utilization efficiency is lowered

Engineering Contradiction:
Improvelight beam combinationVSAvoidoptical loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The mirror combines the functions of excitation light reflection and fluorescent light transmission into a single integrated component. By merging these functions, the number of optical interfaces is reduced, minimizing optical loss at each interface while maintaining effective light beam combination capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mirror serves multiple purposes simultaneously: it reflects excitation light to the phosphor wheel, transmits fluorescent light to the illumination optical system, and separates the two light paths. This multi-functionality eliminates the need for multiple separate components, reducing cumulative optical loss

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for a compact light source device with maintained light utilization efficiency by minimizing the number of optical components and optimizing light transmission, resulting in reduced size and enhanced performance.

Implementation Method 1

a mirror which guides the excitation light from the excitation light source to the phosphor wheel and transmits the fluorescent light from the phosphor wheel, wherein the mirror includes a first region which reflects the excitation light

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a phosphor wheel including a phosphor which is excited by the excitation light from the excitation light source to generate yellow fluorescent light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

a mirror which guides the excitation light from the excitation light source to the phosphor wheel and transmits the fluorescent light from the phosphor wheel, wherein the mirror includes a first region which reflects the excitation light and transmits the fluorescent light

Methodology Applied
Scientific EffectTransmission:

Data Source

PatentUS9648291B2Light source device and projection type image display device
Publication Date: 2017.05.09 MAXELL LTD
  • US9648291B2 patent drawing
  • US9648291B2 patent drawing
  • US9648291B2 patent drawing

AI summary

Provided is a light source device where the number of optical components is reduced without lowering an efficiency for light utilization. The light source device includes an excitation light source which generates blue laser light as excitation light, a phosphor wheel including a phosphor which is excited by the excitation light from the excitation light source to generate yellow fluorescent light, and a mirror which guides the excitation light from the excitation light source to the phosphor wheel and transmits the fluorescent light from the phosphor wheel, wherein the mirror includes a first region which reflects the excitation light and transmits the fluorescent light and a second region which transmits the fluorescent light and diffused excitation light which is diffused and reflected in the phosphor. The yellow fluorescent light and the diffused excitation light passing through the mirror are mixed to generate white light.