Dichroic Guest-Host Polarizer Using Polymerized Liquid Crystal Host

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional dichroic guest-host polarizers used in liquid crystal displays (LCDs) are too thick for applications inside liquid crystal cells and do not meet the optical performance requirements for demanding LCD applications like LCD TVs, as they have a low dichroic ratio and are sensitive to moisture and mechanical damage.

Innovation Solution

A very thin dichroic guest-host polarizer is developed using an oriented polymer film with a polymerized liquid crystal host and a dichroic light-absorbing guest, achieving a high dichroic ratio of 15 or more, which allows for thin-film formation and integration inside liquid crystal cells without the need for protective layers or adhesives, utilizing smectic phases and specific polymerizable liquid crystals for enhanced orientation and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a conventional H-sheet polarizer is used, then linear polarization is achieved with good optical performance, but the thickness is too large (70-150 μm) for inside-cell applications

Engineering Contradiction:
Improvepolarizer thicknessVSAvoidoptical performance
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent changes the fundamental parameters of the polarizer system by using polymerizable liquid crystal hosts in smectic phases with high order parameters (S≥0.8), which enables achieving high dichroic ratios (≥15) in extremely thin films (≤10 μm, preferably ≤5 μm). This parameter change in the host material properties allows thin-film formation while maintaining or improving optical performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials consisting of polymerizable liquid crystal hosts combined with dichroic guests. The host-guest composite system leverages the high orientational order of smectic phase liquid crystals to achieve superior dichroic ratios in thin films, overcoming the limitations of conventional H-sheet polarizers.

Inventive Principle:
Principle #40Composite materials

2Length of moving object

If the polarizer thickness is reduced to enable inside-cell application, then the dichroic ratio and optical performance deteriorate

Engineering Contradiction:
Improvepolarizer thicknessVSAvoiddichroic ratio
Core Design Contradiction:
Length of moving objectVSDuration of action of moving object

Solution Approach 1:

The patent achieves high dichroic ratios in thin films by changing the order parameter of the liquid crystal host to S≥0.8 in smectic phases, which provides sufficient molecular alignment even at thicknesses ≤10 μm. This parameter change ensures that the dichroic ratio remains ≥15 despite the reduced thickness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transitions of polymerizable liquid crystals into smectic phases (SA, SC, SB, or smectic X phases) to achieve high orientational order. The phase transition enables the system to maintain high dichroic ratios in thin films by exploiting the inherent high order parameter of the smectic phase structure.

Inventive Principle:
Principle #36Phase transitions

3Reliability

If conventional poly(vinylalcohol) films are used, then linear polarization is achieved, but the films are sensitive to moisture ingress and polymer relaxation

Engineering Contradiction:
Improveoptical performance stabilityVSAvoidmoisture sensitivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces conventional poly(vinylalcohol) with polymerizable liquid crystal hosts that form composite systems with dichroic guests. This composite material system eliminates moisture sensitivity while maintaining optical performance stability, as the liquid crystal polymer network is inherently resistant to moisture ingress and polymer relaxation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent eliminates the need for protective triacetylcellulose foils and adhesive layers that are required for conventional H-sheet polarizers. The liquid crystal polymer film is self-sufficient and durable, removing the need for additional protective components that add thickness and complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Reliability

If protective layers and adhesives are added to conventional polarizers, then moisture resistance and mechanical strength improve, but the total thickness increases beyond acceptable limits

Engineering Contradiction:
Improvemoisture resistanceVSAvoidtotal polarizer thickness
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent eliminates the need for protective triacetylcellulose foils and adhesive layers by using inherently durable liquid crystal polymer films. The liquid crystal polymer system is self-protecting and does not require additional layers, achieving both moisture resistance and mechanical strength without increasing thickness.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The liquid crystal polymer film serves its own protective function, being inherently resistant to moisture and mechanically robust. The system is self-sufficient and does not require external protective layers or adhesives, thereby maintaining thin overall dimensions while ensuring reliability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides polarizers with high dichroic ratios suitable for LCD applications, enabling thin-film polarizers that are robust, moisture-resistant, and suitable for both inside and outside liquid crystal cell configurations, improving optical performance and mechanical durability.

Implementation Method 1

utilizing smectic phases and specific polymerizable liquid crystals for enhanced orientation and stability

Methodology Applied
Scientific EffectSmectic phase formation: Liquid Crystals

Implementation Method 2

The liquid crystal is aligned by means of photoalignment

Methodology Applied
Scientific EffectPhotoalignment:

Implementation Method 3

a dichroic guest-host polarizer comprising an oriented polymer film including an oriented polymerized liquid crystal host and a dichroic light-absorbing guest dispersed and oriented in the host

Methodology Applied
Scientific EffectDichroic absorption: Absorption (EM radiation)

Implementation Method 4

Polarization-selective absorption is achieved by means of a dichroic guest which is oriented in the host

Methodology Applied
Scientific EffectPolarization-selective absorption: Polarisation

Implementation Method 5

The liquid crystal is polymerized by means of UV irradiation

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS7763330B2Dichroic guest-host polarizer comprising an oriented polymer film
Publication Date: 2010.07.27 SUMITOMO CHEM CO LTD
  • US7763330B2 patent drawing
  • US7763330B2 patent drawing
  • US7763330B2 patent drawing

AI summary

A dichroic guest-host polarizer comprises an oriented polymerized liquid crystal host and aligned therewith a dichroic guest. The dichroic ratio of the polarizer is about 15 or more. The polarizer may have a small thickness, be manufactured using a wet deposition method, optionally in accordance with a desired pattern, and be provided on the inside of a liquid crystal cell. Polymerizable liquid crystals having a highly ordered mesophase which may be suitable used to obtain highly oriented polymer films such as polarizer films are disclosed.