Dicyanide-Based N-Type Semiconductors for Air-Stable Organic Electronics

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Solution Overview

Problem

The development of air-stable, solution-processed n-type organic semiconductors with low LUMO energy levels for use in organic electronics is hindered by materials' sensitivity to moisture and oxygen, and existing n-type materials face challenges in maintaining performance and solubility for inkjet printing and CMOS integrated circuits.

Innovation Solution

The synthesis of 3,7-bis(2-oxoindolin-3-ylidene)benzo[1,2-b:4,5-b′]difuran-2,6-dione dicyanide-based materials with specific side chains and cyano substitutions, which lower the LUMO energy levels and enhance solubility, enabling the production of air-stable n-type semiconductors suitable for organic electronics, including solar cells and transistors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional n-type organic semiconductors are used, then electron transport function is achieved, but the materials exhibit high sensitivity to moisture and oxygen due to high LUMO energy levels, resulting in poor air stability

Engineering Contradiction:
Improveair stabilityVSAvoidsensitivity to moisture and oxygen
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by systematically modifying the LUMO energy level of n-type organic semiconductors through chemical structure design. Specifically, it develops materials with LUMO energy levels below −4.1 eV (e.g., −4.5 eV to −5.0 eV), which is a critical parameter threshold that transforms the material's interaction with moisture and oxygen, thereby achieving air stability without requiring complex encapsulation or inert atmospheres.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining electron-deficient building blocks (such as benzodifurandione, naphthalene diimide, and triphenylene diimide) with specific side chain structures. This composite approach creates materials that simultaneously achieve low LUMO energy levels for air stability and high solubility for solution processing, resolving the contradiction between stability and processability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If electron-deficient building blocks with low LUMO energy levels are used to achieve air stability, then n-type performance in air is improved, but solubility in organic solvents deteriorates, making inkjet printing difficult

Engineering Contradiction:
Improveair stabilityVSAvoidsolubility for inkjet printing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by introducing specific side chain structures (such as alkoxy, alkyl, or aryl groups) at localized positions on the electron-deficient core. These side chains are strategically placed to provide solubility enhancement without significantly affecting the core's electron-accepting capability and low LUMO energy level, thus maintaining air stability while enabling solution processing.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies the solubility parameter by changing the chemical structure of side chains attached to the electron-deficient core. By adjusting side chain length, branching, and functional groups, the material achieves optimal solubility in common organic solvents (e.g., chloroform, toluene, THF) while preserving the low LUMO energy level required for air stability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If fluorine substitution is used to lower LUMO energy levels and achieve air stability, then electron transport performance is improved, but the synthesis becomes complicated and costly

Engineering Contradiction:
Improveair stabilityVSAvoidsynthesis complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces expensive and complex fluorine substitution with alternative electron-deficient building blocks that inherently provide low LUMO energy levels. These alternative structures (such as benzodifurandione, naphthalene diimide, and triphenylene diimide derivatives) can be synthesized through more straightforward and cost-effective routes, reducing both synthetic complexity and production cost while maintaining air stability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent uses composite materials by combining different electron-deficient building blocks with suitable side chains to achieve the desired low LUMO energy level without relying on multiple fluorine substitutions. This composite strategy simplifies the synthesis pathway and reduces costs compared to multi-step fluorination processes.

Inventive Principle:
Principle #40Composite materials

4Productivity

If existing n-type materials are used for CMOS integrated circuits, then electron transport is achieved, but performance degrades rapidly upon exposure to air, requiring frequent replacement

Engineering Contradiction:
Improvedevice performanceVSAvoiddurability in air
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the critical parameter of LUMO energy level to below −4.1 eV, which fundamentally alters the material's chemical stability in air. This parameter change ensures that the material does not undergo degradation reactions with moisture and oxygen, thereby maintaining high electron transport performance (e.g., electron mobility > 10⁻⁴ cm²/Vs) over extended periods without performance decay.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent achieves excessive air stability by designing materials with LUMO energy levels significantly lower than the threshold (e.g., −4.5 eV to −5.0 eV instead of just below −4.1 eV). This excessive lowering of LUMO energy level provides a larger energy margin that further enhances resistance to environmental degradation, ensuring long-term durability for CMOS integrated circuits.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11545633B23,7-bis(2-oxoindolin-3-ylidene)benzo[1,2-b:4,5-b′]difuran-2,6-dione dicyanide-based materials and uses thereof in organic electronic devices
Publication Date: 2023.01.03 NAT RES COUNCIL OF CANADA
  • US11545633B2 patent drawing
  • US11545633B2 patent drawing
  • US11545633B2 patent drawing

AI summary

The development of air-stable unipolar n-type semiconductors with good solubility in organic solvents at room temperature remains a critical issue in the field of organic electronics. Moreover, most of the existing semiconducting materials exhibit LUMO energy levels higher than −4.0 eV, making electron transport sensitive to both moisture and oxygen. Bis(2-oxoindolin-3-ylidene)benzodifurandione dicyanide or derivatives thereof are disclosed herein. More specifically, bis(2-oxoindolin-3-ylidene)benzodifurandione dicyanide or derivatives thereof for use in organic electronics are disclosed. A process for the preparation of bis(2-oxoindolin-3-ylidene)benzodifurandione dicyanide and derivatives is also disclosed. The bis(2-oxoindolin-3-ylidene)benzodifurandione dicyanide or derivatives thereof are characterized by high electron mobilities and are suitable for use as n-type semiconductors in organic electronics.