Die-Edge Guard Ring Structure for Hermetic Backside Contacts

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Solution Overview

Problem

Conventional integrated circuit fabrication processes face challenges in scaling to smaller nodes due to variability, necessitating new methodologies to prevent moisture breach and crack arrest at the die edge, especially with direct backside contact schemes.

Innovation Solution

Implementing backside contact based die edge guard rings that create a full metal wall at the die edge, providing a hermetic seal and crack arrest mechanism compatible with direct backside contact nanoribbon devices, using a combination of metal layers and trench structures to ensure protection of internal circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If direct backside contact schemes are implemented to enable scaling, then device density and capacity are improved, but susceptibility to moisture breach and die cracking increases

Engineering Contradiction:
Improvedevice densityVSAvoidmoisture protection
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A hermetic seal structure is introduced as an intermediary element between the direct backside contact and the external environment. This seal acts as a protective mediator that allows the direct backside contact scheme to function while blocking moisture and mechanical stress paths, thus enabling both high device density and reliable moisture protection

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional fabrication processes are used, then manufacturing simplicity is maintained, but variability limits scaling to smaller nodes

Engineering Contradiction:
Improveprocess simplicityVSAvoidscaling capability
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The fabrication process is segmented into distinct stages: forming the hermetic seal structure first, then implementing the direct backside contact scheme, and finally completing the device fabrication. This segmentation allows each stage to be optimized independently, maintaining manufacturing simplicity while achieving the precision required for scaling to smaller nodes

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240421101A1Backside contact based die edge guard rings
Publication Date: 2024.12.19 INTEL CORP
  • US20240421101A1 patent drawing
  • US20240421101A1 patent drawing
  • US20240421101A1 patent drawing

AI summary

Guard rings are described. In an example, a semiconductor die includes an active device layer including a plurality of nanoribbon devices. A dielectric structure is over the active device layer. A first die-edge metal guard ring is in the dielectric structure and around an outer perimeter of the plurality of nanoribbon devices. A plurality of metallization layers is in the dielectric structure and within the first die-edge metal guard ring. A plurality of direct backside contacts extend to the active device layer. A plurality of backside metallization structures is beneath the plurality of direct backside contacts. The plurality of direct backside contacts are connected to the plurality of backside metallization structures. A second die-edge metal guard ring is laterally around the plurality of backside metallization structures.