Semiconductor Die Micro-Trench Cooling for Multi-Die Heat Dissipation

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Solution Overview

Problem

As electronic products are miniaturized, heat dissipation in packaged dies becomes a critical issue, particularly in multi-die packages, where die arrangement affects data transmission speed and reliability.

Innovation Solution

The formation of micro-trenches on the rear surface of semiconductor dies within a package, which allows for efficient coolant flow through these trenches, enhancing heat dissipation without the need for thermal interface materials, and the use of a cooling cover that stacks over the package to facilitate this flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If electronic products are miniaturized, then product size is reduced, but heat dissipation becomes more difficult

Engineering Contradiction:
Improveproduct sizeVSAvoidheat dissipation
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent introduces micro-trenches that extend vertically through the die thickness, adding a third dimension (depth) to the heat dissipation pathway. This vertical channel structure allows coolant to flow through the die from top to bottom, providing heat dissipation in the depth dimension rather than only in the planar direction, thereby enabling effective cooling in miniaturized devices.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces coolant as an intermediary substance that flows through the micro-trenches to transfer heat away from the die. The coolant acts as a thermal mediator between the heat-generating die and the external cooling system, enabling efficient heat removal without requiring larger device dimensions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multi-die packages are used, then functionality is enhanced, but data transmission speed and reliability are affected

Engineering Contradiction:
ImprovefunctionalityVSAvoiddata transmission speed and reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies different structural qualities to different regions of the die: the active surface region contains circuitry for functionality, while the rear surface region contains micro-trenches for heat dissipation. This local differentiation allows the die to simultaneously achieve high functionality on the front and effective cooling through the rear, supporting multi-die packages without compromising performance.

Inventive Principle:
Principle #3Local quality

3Temperature

If thermal interface materials are used, then heat dissipation is facilitated, but device complexity increases

Engineering Contradiction:
Improveheat dissipationVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the thermal interface material layer from the heat dissipation path by providing direct coolant contact with the die through micro-trenches. This removal of the intermediate thermal interface material simplifies the device structure and reduces thermal resistance, achieving better heat dissipation without the complexity of additional material layers.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively improves heat dissipation efficiency in semiconductor devices by allowing direct coolant contact with the package, thereby enhancing thermal exchange and maintaining data transmission speed and reliability.

Implementation Method 1

allows for efficient coolant flow through these trenches, enhancing heat dissipation

Methodology Applied
Scientific EffectHeat dissipation: Convection

Implementation Method 2

enhancing thermal exchange

Methodology Applied
Scientific EffectThermal exchange: Heat Exchanger

Data Source

PatentUS11901263B2Semiconductor device and manufacturing method thereof
Publication Date: 2024.02.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11901263B2 patent drawing
  • US11901263B2 patent drawing
  • US11901263B2 patent drawing

AI summary

A semiconductor device includes a package and a cooling cover. The package includes a first die having an active surface and a rear surface opposite to the active surface. The rear surface has a cooling region and a peripheral region enclosing the cooling region. The first die includes micro-trenches located in the cooling region of the rear surface. The cooling cover is stacked on the first die. The cooling cover includes a fluid inlet port and a fluid outlet port located over the cooling region and communicated with the micro-trenches.