Die-Mounted Decoupling Capacitor for Power Delivery Stability

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Solution Overview

Problem

The shrinking form factor of electronic devices poses a challenge in integrating sufficient decoupling capacitance near power connections, which is essential for stable performance, especially as memory chip data speeds increase, while existing solutions like flip chips and through-silicon via (TSV) are costly and inefficient in commodity-driven markets.

Innovation Solution

Mounting ultra-small decoupling capacitors directly on the silicon die, either in scribe regions or pad-to-pad on the same die, allowing for close proximity to power connections without requiring additional substrate space, and using lead-free alloys for soldering to accommodate temperature sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If decoupling capacitors are placed close to power connections on the die, then power delivery stability is improved, but available die space is reduced

Engineering Contradiction:
Improvepower delivery stabilityVSAvoidavailable die space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The decoupling capacitor is moved from the die surface to the package substrate level, utilizing the vertical dimension and substrate area instead of consuming horizontal die space. This allows capacitors to be placed close to power connections in three-dimensional space without reducing the functional area of the die.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The power delivery system is segmented into two separate locations: decoupling capacitors are placed on the package substrate while power connections remain on the die. This segmentation allows each component to be optimized independently - the die maintains its computational function while the substrate provides power stabilization.

Inventive Principle:
Principle #1Segmentation

2Reliability

If flip chip and through-silicon via (TSV) technologies are used to improve power delivery, then power distribution is enhanced, but manufacturing cost increases

Engineering Contradiction:
Improvepower distributionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The solution replaces expensive, complex technologies (flip chip, TSV) with a simpler, more cost-effective approach using standard wire bonding and conventional capacitor mounting on the substrate. This achieves adequate power distribution without the high manufacturing costs of advanced packaging technologies.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The decoupling capacitor function is extracted from the die structure and implemented separately on the package substrate. This eliminates the need for complex integrated power delivery solutions and allows the use of simpler, more cost-effective manufacturing processes.

Inventive Principle:
Principle #2Taking out (Extraction)

3Volume of moving object

If package size is reduced to shrink form factor, then device portability is improved, but space for decoupling capacitors is reduced

Engineering Contradiction:
Improvepackage sizeVSAvoidpower delivery stability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

By utilizing the substrate plane and vertical stacking rather than expanding the die area, the solution maintains adequate decoupling capacitance in smaller packages. The capacitors are placed on the substrate surrounding the die, effectively using the three-dimensional package volume rather than just the two-dimensional die surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances electrical performance by increasing capacitance without increasing package size, reducing costs by eliminating the need for additional space and materials, and ensuring stable power delivery in high-speed IC devices.

Implementation Method 1

These decoupling capacitors help smooth out the di/dt current response and make up the difference with the extra charge that the die pads on the IC device need to operate properly

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

In another aspect, the die can have a maximum peak reflow temperature adjusted down to accommodate a lead-free alloy

Methodology Applied
Scientific EffectSoldering: Soldering

Data Source

PatentUS11562978B2Decoupling capacitor mounted on an integrated circuit die, and method of manufacturing the same
Publication Date: 2023.01.24 SK HYNIX NAND PRODUCT SOLUTIONS CORP
  • US11562978B2 patent drawing
  • US11562978B2 patent drawing
  • US11562978B2 patent drawing

AI summary

Electronic device package technology is disclosed. In one example, an electronic device comprises a die (18) having a bond pad (22); and a decoupling capacitor (14) mounted on the die (18) and electrically coupled to the die (18). A method for making an electronic device comprises mounting a decoupling capacitor (14) on a die (18); and electrically coupling the decoupling capacitor (14) to the die (18).