Dielectric Bead Transmission Probe for Low-Attenuation Grain Level Sensing

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Solution Overview

Problem

Radar level gauge systems face challenges in accurately measuring the filling level and density of cereal grains in silos due to significant electromagnetic signal attenuation by the grains, making it difficult to determine the volume and moisture content effectively.

Innovation Solution

A transmission line probe with a plurality of insulating dielectric beads is used, which reduces signal attenuation and allows for flexible installation, enabling accurate measurement of filling level and density by controlling the velocity reduction factor and incorporating reflectors at predetermined positions along the probe line.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a naked probe line is used without insulating dielectric beads, then the device complexity is reduced, but the electromagnetic signal attenuation increases significantly (30-40 dB per meter)

Engineering Contradiction:
Improveprobe structureVSAvoidelectromagnetic signal attenuation
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent introduces insulating dielectric beads as intermediary elements along the probe line. These beads act as mediators that reduce the direct interaction between the electromagnetic field and the lossy grain material, thereby reducing signal attenuation without requiring a complete enclosing structure. The beads are spaced at specific intervals to optimize the balance between attenuation reduction and device simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of providing continuous insulation along the entire probe line, the patent applies insulating dielectric beads at specific local positions. This localized approach provides sufficient insulation where needed to reduce attenuation while avoiding the complexity of a complete enclosing structure throughout the entire probe length.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If a dielectric enclosing structure is used to reduce signal attenuation, then the electromagnetic signal attenuation decreases, but the probe becomes stiff and difficult to transport and install

Engineering Contradiction:
Improveelectromagnetic signal attenuationVSAvoidprobe flexibility
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent divides the continuous dielectric enclosing structure into discrete segmented beads spaced along the probe line. Each bead provides localized insulation while the gaps between beads maintain probe flexibility. This segmentation allows the probe to be bent and flexed during installation while still providing sufficient attenuation reduction at critical measurement points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses individual dielectric beads that can be thought of as flexible insulating elements compared to a rigid continuous enclosure. The spaced arrangement of these bead-like structures allows the probe to maintain flexibility for easy installation while providing the necessary electromagnetic insulation to reduce signal attenuation in lossy materials.

Inventive Principle:
Principle #30Flexible shells and thin films

3Loss of energy

If the insulating dielectric beads are made thick to reduce signal attenuation, then the electromagnetic signal attenuation decreases, but the probe stiffness increases

Engineering Contradiction:
Improveelectromagnetic signal attenuationVSAvoidprobe stiffness
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The patent uses multiple thinner dielectric beads spaced along the probe line rather than a single thick continuous insulator. The cumulative effect of multiple spaced beads provides sufficient attenuation reduction while each individual bead remains thin enough to maintain probe flexibility and reduce stiffness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the parameters of the dielectric beads including their thickness, spacing distance, and dielectric constant to achieve the desired balance between attenuation reduction and flexibility. By carefully selecting these parameters, the probe achieves sufficient signal transmission through lossy materials while maintaining ease of installation.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If reflectors are added at predetermined positions along the probe line, then the measurement capability is improved, but the device complexity increases

Engineering Contradiction:
Improvefilling level and density determinationVSAvoidprobe structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates reflectors into the existing dielectric bead structure, making the beads serve multiple functions: providing electromagnetic insulation and acting as reflectors for density measurement. This multi-functionality approach improves measurement capability without adding separate dedicated reflector components, thereby minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the insulation function and reflection function into a single integrated bead structure. The dielectric beads are designed to both reduce signal attenuation and provide reflection interfaces for density measurement, merging multiple functions into one component to avoid increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for reliable measurement of filling level and density, even to the lower end of the container, with minimal signal attenuation, facilitating accurate determination of grain mass and moisture content, and is suitable for long probe lines.

Implementation Method 1

a plurality of insulating dielectric beads arranged along the at least one probe line and configured to decrease electromagnetic signal attenuation caused by the product

Methodology Applied
Scientific EffectElectromagnetic signal attenuation: Absorption (EM radiation)

Implementation Method 2

reflectors provided at fixed and predetermined positions along the at least one probe line, wherein each reflector of the reflectors is configured to reflect a portion of the electromagnetic transmit signal

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Implementation Method 3

at least one probe line adapted to guide an electromagnetic transmit signal from the transceiver circuitry towards and through the product

Methodology Applied
Scientific EffectElectromagnetic wave propagation:

Data Source

PatentEP3760984B1Transmission line probe
Publication Date: 2023.08.30 ROSEMOUNT TANK RADAR
  • EP3760984B1 patent drawingFigure 1
  • EP3760984B1 patent drawingFigure 2
  • EP3760984B1 patent drawingFigure 3a~4

AI summary

The present invention relates a transmission line probe (18) for use in a radar level gauge system (10) configured to determine a filling level (L) and a density of a product (14) contained in a container (12), wherein the transmission line probe comprises: at least one probe line (24a, b) adapted to guide an electromagnetic transmit signal (ST) towards and at least partly through the product, and to guide an electromagnetic return signal (SR) back from a surface (22) or interface of the product; and a plurality of insulating dielectric beads (26, 26') arranged along the at least one probe line and configured to decrease electromagnetic signal attenuation caused by the product. The present invention also relates to a radar level gauge system comprising such a transmission line probe, and to a corresponding method.