Dielectric Block Interconnect Layout for Low-Capacitance Signal Isolation

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Solution Overview

Problem

Existing semiconductor devices face challenges in achieving high-frequency signal transmission due to parasitic capacitance and electromagnetic interference, which limits their switching speeds and increases electronic crosstalk.

Innovation Solution

The interconnect structure incorporates a low-k dielectric block with conductors partially on the sidewalls of vias, and plugs in remaining vias to prevent solder wicking, along with a shielding element to enhance isolation and reduce electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional interconnect structures are used, then manufacturing is simpler, but parasitic capacitance increases and switching speed decreases

Engineering Contradiction:
Improveswitching speedVSAvoidinterconnect structure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The interconnect structure is segmented into multiple functional components: conductive elements, dielectric blocks with specific k-values, shielding elements, and plug structures. Each segment serves a specific function in reducing parasitic capacitance or electromagnetic interference, thereby enabling faster switching speeds while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the interconnect structure are assigned different dielectric properties (k=3.0, k=2.5, k=2.0 blocks) and shielding configurations based on local requirements. High-frequency signal paths receive enhanced shielding and lower-k dielectric materials, while other areas use standard configurations, optimizing switching speed where needed without unnecessarily complicating the entire structure.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If shielding elements are added to reduce electromagnetic interference, then crosstalk decreases, but device complexity increases

Engineering Contradiction:
Improveelectronic crosstalkVSAvoidinterconnect structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

Shielding elements are introduced as intermediary structures between conductive elements to block electromagnetic interference. These shielding elements act as mediators that prevent direct electromagnetic coupling between adjacent interconnects, reducing crosstalk while maintaining a systematic and manufacturable structure through standardized shielding configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The interconnect structure employs composite material systems combining conductive materials, dielectric materials with varying k-values, and shielding materials. This composite approach reduces electromagnetic interference and crosstalk by leveraging the complementary properties of different materials, while the composite structure is designed to be compatible with existing manufacturing processes.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If dielectric blocks with different k-values are used, then parasitic capacitance is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveparasitic capacitanceVSAvoiddielectric block fabrication precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The dielectric constant (k-value) is varied across different dielectric blocks (k=3.0, k=2.5, k=2.0) to optimize parasitic capacitance reduction. Each k-value is selected to provide progressively better capacitance reduction while remaining achievable with existing manufacturing capabilities. The parameter change approach allows systematic optimization of electrical performance within manufacturing constraints.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces parasitic capacitance, enables faster switching speeds, and minimizes electronic crosstalk, while maintaining compatibility with existing semiconductor device design rules and manufacturing processes.

Implementation Method 1

This configuration reduces parasitic capacitance, enables faster switching speeds

Methodology Applied
Scientific EffectParasitic capacitance reduction: Capacitance

Implementation Method 2

along with a shielding element to enhance isolation and reduce electromagnetic interference

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS12245361B2Interconnect structure having conductor extending along dielectric block
Publication Date: 2025.03.04 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12245361B2 patent drawing
  • US12245361B2 patent drawing
  • US12245361B2 patent drawing

AI summary

An interconnect structure includes a dielectric block, a first conductive plug, a second conductive plug, a substrate, a first conductive line, and a second conductive line. The first conductive plug and the second conductive plug are surrounded by the dielectric block. The substrate surrounds the dielectric block. The first conductive line is connected to the first conductive plug and is in contact with a top surface of the dielectric block. The second conductive line is connected to the second conductive plug.