Dielectric-Coated Laminated Spandrel Panels for Glazing Harmony and BIPV

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Solution Overview

Problem

Existing spandrel panels fail to harmonize effectively with adjacent transparent glazings, are not stable over time, and do not meet aesthetic and thermal performance requirements, while also being costly and not allowing for the incorporation of photovoltaic cells without compromising efficiency and esthetics.

Innovation Solution

A laminated spandrel panel assembly comprising a transparent exterior substrate coated with a top dielectric layer having a high refractive index and low absorption coefficient, laminated with an opaque second substrate using an intermediate polymeric material, which allows for the integration of photovoltaic cells and meets aesthetic and thermal requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a colored enamel is deposited on a reflective metal oxide to provide opacity, then the spandrel panel becomes opaque, but the harmonization with adjacent windows is sub-optimal and not stable over time

Engineering Contradiction:
Improvestability over timeVSAvoidharmonization quality
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent changes the optical parameters by using a dielectric layer with specific refractive index (1.7-2.0) and absorption coefficient (0.01-0.05) to achieve both opacity and harmonization. This parameter optimization allows the spandrel panel to match the optical characteristics of adjacent windows while maintaining stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining a transparent substrate with a dielectric layer having specific optical properties. This composite material approach enables simultaneous achievement of opacity, harmonization with windows, and long-term stability, overcoming the limitations of simple enamel coatings.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If a double glazing with low light transmittance interior glass is used to prevent people looking in, then privacy is improved, but the cost increases and esthetic requirements are not fully met

Engineering Contradiction:
Improveprivacy protectionVSAvoidcost and esthetics
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies local quality by providing opacity only where needed for privacy protection, while maintaining aesthetic harmony through optimized dielectric layer properties. The dielectric layer is specifically designed with refractive index and absorption coefficient that match adjacent windows, creating localized optical control without requiring complex double glazing structures.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If an absorbent stack is used to make the exterior substrate opaque, then the spandrel panel becomes opaque, but the solution leads to problems with storage cost and does not meet esthetic requirements

Engineering Contradiction:
ImproveopacityVSAvoidstorage cost and esthetics
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent optimizes optical parameters by selecting a dielectric layer with specific refractive index (1.7-2.0) and absorption coefficient (0.01-0.05). This parameter selection achieves the required opacity while controlling storage costs and meeting esthetic requirements, avoiding the need for complex absorbent stacks.

Inventive Principle:
Principle #35Parameter changes

4Use of energy by moving object

If photovoltaic cells are installed in windows or spandrel panels, then energy collection is improved, but the esthetics and light transmission efficiency are compromised

Engineering Contradiction:
Improveenergy collectionVSAvoidesthetics and light transmission
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent segments the facade into transparent window areas and opaque spandrel areas, placing photovoltaic cells in the spandrel panels where they are less visually disruptive. The dielectric layer is optimized to maintain light transmission efficiency while providing the necessary opacity for cell integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the dielectric layer parameters (refractive index 1.7-2.0, absorption coefficient 0.01-0.05) to balance light transmission and opacity, enabling photovoltaic cell integration that maintains both esthetics and energy collection efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves optimal harmonization with adjacent glazings, maintains stability over time, meets aesthetic and thermal performance criteria, and allows for the efficient integration of photovoltaic cells, enhancing energy collection while maintaining a visually appealing facade.

Implementation Method 1

a top dielectric layer characterised by a high refractive index and a low absorption coefficient

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a top dielectric layer characterised by a high refractive index

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

assemblies of at least two substrates, one of which is transparent and the other of which is opaque... to form so-called building-integrated photovoltaics (BIPV)

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 4

an intermediate sheet of polymeric material provided for adhesion purposes

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 5

glazings intended for such buildings must be heat treated, in particular for safety reasons, this implying that they must be subjected to temperatures exceeding 500° C.

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS12343976B2Spandrel
Publication Date: 2025.07.01 AGC GLASS EUROPE SA
  • US12343976B2 patent drawing
  • US12343976B2 patent drawing
  • US12343976B2 patent drawing

AI summary

A spandrel including a first substrate, an intermediate film made of polymer material, and a second, opaque substrate, such that the first substrate is coated with at most two layers which are deposited on the surface located on the side facing the intermediate film made of polymer material and which include at least one upper dielectric layer.