Multilayer Dielectric Elastomer Actuator With Charge Distribution Layers

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Solution Overview

Problem

Conventional multilayer dielectric elastomer actuators (DEAs) face reduced voltage withstand and increased risk of premature breakdown due to charge spreading and field concentration at electrode edges, limiting their deformation and strain capabilities.

Innovation Solution

Incorporating stretchable charge distribution layers between polymer and electrode layers to control electric charge distribution, reducing field concentration and enhancing voltage withstand, while maintaining flexibility and electrical contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If multiple polymer layers are stacked between electrode layers to increase active material volume and force, then the volume of active material and force increase, but the voltage withstand is reduced due to field concentration at electrode edges

Engineering Contradiction:
ImproveforceVSAvoidvoltage withstand
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

A charge distribution layer is introduced as an intermediary between the electrode layer and polymer layer. This intermediate layer has intermediate conductivity that allows it to redistribute electric charges away from the electrode edges, reducing field concentration and preventing premature breakdown while still allowing the multilayer structure to function

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The charge distribution layer is positioned specifically at the edges of the electrode layers where field concentration occurs. This localized placement addresses the specific problem area without affecting the overall functionality of the multilayer DEA structure

Inventive Principle:
Principle #3Local quality

2Reliability

If electrode layers are made of highly conductive material, then electrical contact is improved, but charge spreads into the air reducing insulation and increasing field concentration at edges

Engineering Contradiction:
Improveelectrical contactVSAvoidfield concentration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The charge distribution layer acts as a mediator between the highly conductive electrode and the polymer layer. It maintains good electrical contact while redistributing charges to prevent harmful field concentration at the edges, thus eliminating the negative effect without sacrificing electrical contact quality

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The charge distribution layer changes the conductivity parameter in the system by introducing an intermediate conductivity value between the highly conductive electrode and the insulating polymer/air interface. This parameter change allows for controlled charge distribution that prevents field concentration

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances deformation and strain capabilities by increasing the maximal voltage that can be applied, thereby improving the performance and reliability of DEAs.

Implementation Method 1

the charges are also distributed in the air for a single layer DEA. Air becomes less insulate. It is assumed that this spreading of charge smooths the field concentration at edges of the electrode.

Methodology Applied
Scientific EffectCharge spreading: Conduction (electrical)

Implementation Method 2

an electrostatic pressure arising from Maxwell pressure acts between the electrodes and deforms the polymer layer 2

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 3

an electrostatic pressure arising from Maxwell pressure acts between the electrodes and deforms the polymer layer 2

Methodology Applied
Scientific EffectMaxwell pressure: Electrostatics

Implementation Method 4

Dielectric elastomer actuators (DEA) transform electric energy into mechanical work

Methodology Applied
Scientific EffectDielectric elastomer actuation: Electroactive Polymer

Data Source

PatentUS12538709B2Dielectric elastomer actuator
Publication Date: 2026.01.27 ECOLE POLYTECHNIQUE FEDERALE DE LAUSANNE (EPFL)
  • US12538709B2 patent drawing
  • US12538709B2 patent drawing
  • US12538709B2 patent drawing

AI summary

A dielectric elastomer actuator comprising:a plurality of polymer layer;a plurality of stretchable electrode layers, each polymer layer being sandwiched between two electrode layers so as to control the electric field within the polymer layer;at least one stretchable charge distribution layer, each charge distribution layer being adjacent to one stretchable electrode layer and/or to one polymer layer.