Dielectric Electrode Assembly for Uniform Electric Field Generation

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Solution Overview

Problem

Existing gas lasers face inefficiencies due to non-uniform electric fields, particularly at high pressures, leading to energy wastage and instability, as traditional electrode designs fail to match the optical mode cross-section, complicating manufacturing and increasing costs.

Innovation Solution

A dielectric electrode assembly with a cylindrical dielectric tube and surrounding structural dielectric, using metal electrodes with a flat geometry, where the relative dielectric constants of the structural dielectric, dielectric tube, and gas are interrelated to generate a highly uniform electric field, exceeding 90% uniformity, matching the optical mode cross-section and simplifying manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If curved electrodes are used around a cylindrical cross-section, then the electric field fills the optical mode cross-section, but the electric field becomes non-uniform and RF current bunches up on both sides of the optical mode cross-section

Engineering Contradiction:
Improveoptical mode cross-section coverageVSAvoidelectric field uniformity
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

A dielectric member with specific permittivity is introduced as an intermediary between the curved electrodes and the gas discharge region. This dielectric member modifies the electric field distribution, creating a uniform electric field region within the optical mode cross-section while preventing RF current bunching at the electrode edges.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The permittivity parameter of the dielectric member is specifically selected and adjusted to achieve the desired electric field uniformity. By changing this material parameter, the electric field distribution is optimized to match the optical mode cross-section without creating non-uniformities or current bunching effects.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If profiled electrodes are used to achieve uniform electric field, then discharge uniformity is improved, but the discharge cross-section becomes square or rectangular which does not match the circular or elliptical optical mode cross-section, wasting about 20% of deposited energy

Engineering Contradiction:
Improvedischarge uniformityVSAvoidenergy deposition efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The dielectric member acts as an intermediary that transforms the electric field distribution from the profiled electrodes. It creates a uniform electric field region with a cross-section that matches the optical mode (circular or elliptical), eliminating the mismatch loss while preserving the discharge uniformity benefits of profiled electrodes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By adjusting the permittivity parameter of the dielectric member, the electric field distribution is modified to achieve both uniformity and optimal geometric matching with the optical mode cross-section, thereby maximizing energy deposition efficiency.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If flat parallel electrodes are used, then manufacturing is simpler, but the electric field is non-uniform and does not match the optical mode cross-section

Engineering Contradiction:
Improveelectrode fabrication simplicityVSAvoidelectric field uniformity
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The dielectric member serves as an intermediary that compensates for the non-uniform electric field created by simple flat parallel electrodes. It transforms the field distribution to achieve uniformity and proper geometric matching with the optical mode, allowing the use of easily manufactured flat electrodes without sacrificing performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The permittivity of the dielectric member is specifically selected to compensate for the non-uniform field from flat electrodes, transforming it into a uniform distribution that matches the optical mode cross-section, thereby achieving both manufacturing simplicity and field uniformity.

Inventive Principle:
Principle #35Parameter changes

4Use of energy by moving object

If high gas pressure is used, then more energy can be deposited into the gas, but the transverse discharge dimensions become too large for ambipolar diffusion to be practical, requiring specially profiled electrodes

Engineering Contradiction:
Improveenergy deposition capacityVSAvoidelectrode profile complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The dielectric member acts as an intermediary that enables high gas pressure operation without requiring complex profiled electrodes. It creates the necessary uniform electric field distribution and appropriate discharge confinement, allowing high energy deposition while maintaining manufacturing simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By optimizing the permittivity parameter of the dielectric member, the system can operate at high gas pressures with simple electrodes, as the dielectric transforms the field distribution to achieve both high energy capacity and practical manufacturability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances energy efficiency by minimizing power loss and reducing manufacturing complexity, achieving a highly uniform electric field that matches the optical mode cross-section, leading to improved laser performance and cost-effectiveness.

Implementation Method 1

selecting a material for the structural dielectric such that the relative dielectric constants of the structural dielectric, the dielectric tube, and the gas are interrelated and a uniform electric field (or an electric field that is at least 90% uniform) is generated within the dielectric tube when power is applied to the metal electrodes

Methodology Applied
Scientific EffectElectric Field: Electric Field

Implementation Method 2

providing a dielectric tube having a cylindrical cross-section and a relative dielectric constant, ε2; surrounding the dielectric tube with a structural dielectric having a relative dielectric constant, ε3

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS10593776B2Dielectric electrode assembly and method of manufacture thereof
Publication Date: 2020.03.17 ACCESS LASER LLC
  • US10593776B2 patent drawing
  • US10593776B2 patent drawing
  • US10593776B2 patent drawing

AI summary

A dielectric electrode assembly, and a method (600) of manufacture thereof, including: a dielectric tube (226) having a cylindrical cross-section and a relative dielectric constant, ε2, the dielectric tube (226) filled with a gas having a relative dielectric constant, ε1; a structural dielectric (225) having a relative dielectric constant, ε3 surrounding the dielectric tube (226); metal electrodes (224) on opposite sides of the structural dielectric (225), the metal electrodes (224) having a flat cross-sectional geometry; and the structural dielectric (225) made from a material selected such that the relative dielectric constants of the structural dielectric (225), the dielectric tube (226), and the gas are interrelated and an approximately uniform electric field is generated within the dielectric tube (226) when power is applied to the metal electrodes (224).