Dielectric Resonator Filter Layout for Stable Attenuation

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Solution Overview

Problem

Existing filters face challenges in maintaining consistent attenuation characteristics due to manufacturing variations and variations in coupling degrees between resonators, leading to suboptimal performance.

Innovation Solution

A filter design featuring a dielectric substrate with resonators arranged in point symmetry and via electrode portions formed by multiple small-diameter via electrodes, which reduce manufacturing complexity and material usage, while ensuring consistent coupling and improved attenuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If resonators are arranged with point symmetry to reduce manufacturing variation, then attenuation characteristics are improved, but device complexity increases due to precise positioning requirements

Engineering Contradiction:
Improveattenuation characteristicsVSAvoidpositioning precision
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry principle by intentionally introducing asymmetric via electrode portions (different numbers of via electrodes on different sides) to compensate for manufacturing variations. This asymmetric design balances the coupling characteristics and improves attenuation without requiring perfect symmetric positioning of all components.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the parameter of via electrode configuration by using different numbers of via electrodes on different sides (e.g., 2 on one side, 1 on the other) to adjust and balance coupling characteristics. This parameter variation compensates for manufacturing tolerances and maintains consistent attenuation performance.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If via electrode portions use multiple small-diameter via electrodes, then manufacturing precision is improved, but device complexity increases due to multiple components

Engineering Contradiction:
Improvevia electrode formationVSAvoidvia electrode structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the via electrode structure into multiple small-diameter via electrodes arranged in arrays on different sides. This segmentation allows precise control of coupling characteristics while maintaining manufacturability through standardized via hole formation processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single via electrode approach to multiple via electrodes arranged in two-dimensional arrays. This dimensional change enables fine-tuning of coupling characteristics through spatial distribution while using standard manufacturing techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of energy

If resonator spacing is increased to improve Q value, then insertion loss is reduced, but filter size increases

Engineering Contradiction:
Improveinsertion lossVSAvoidfilter size
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The patent changes the coupling parameter by using asymmetric via electrode configurations to achieve the desired coupling strength at smaller resonator spacings. This allows maintaining high Q values and low insertion loss without increasing filter size, as the via electrode design compensates for reduced spacing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a small-scale filter with excellent characteristics by minimizing variations in coupling and attenuation, resulting in stable and efficient frequency performance.

Implementation Method 1

a plurality of resonators that are formed within the dielectric substrate and surrounded by shield conductors

Methodology Applied
Scientific EffectElectromagnetic resonance: Resonance

Implementation Method 2

the inductive coupling (degree of coupling) between the two resonators can be adjusted by the via holes for coupling adjustment

Methodology Applied
Scientific EffectInductive coupling: Electromagnetic Induction

Data Source

PatentUS20240170825A1filter
Publication Date: 2024.05.23 SOSHIN ELECTRIC COMPANY LIMITED
  • US20240170825A1 patent drawing
  • US20240170825A1 patent drawing
  • US20240170825A1 patent drawing

AI summary

This filter comprises: a dielectric substrate; a plurality of resonators that are formed inside the dielectric substrate, and for which the periphery is surrounded by a shielding conductor; and input/output terminals that are formed at a portion at which the shielding conductor is not formed. The resonator closest to the input/output terminal of the plurality of resonators and the resonator that is closest to the input/output terminal of the plurality of resonators are in a point-symmetrical positional relationship.