Dielectric-Fin FinFET SRAM Layout for Lower Contact Resistance

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Solution Overview

Problem

The challenge in FinFET fabrication is to maintain high circuit performance in SRAM cells while increasing fin density and decreasing fin geometry, which often results in increased source/drain contact resistance and coupling capacitance due to narrow fin-to-fin spacing, limiting the growth of source/drain epitaxial features and reducing landing area for contacts.

Innovation Solution

The introduction of dielectric fins between adjacent semiconductor fins to increase fin-to-fin spacing, allowing for greater growth of source/drain epitaxial features and enhancing the landing area for source/drain contacts, thereby reducing contact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fin geometry is decreased to increase fin density, then device density is improved, but source/drain contact resistance increases and coupling capacitance increases

Engineering Contradiction:
Improvefin densityVSAvoidcontact resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A mandrel structure is introduced as an intermediary element between adjacent fins. The mandrel serves as a spacing maintainer that prevents direct interaction between source/drain regions of adjacent fins, thereby reducing coupling capacitance and improving contact resistance while allowing high fin density to be maintained

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mandrel structure is formed self-aligned to the fins through a single patterning process, eliminating the need for additional alignment steps. The mandrel automatically positions itself between adjacent fins during the deposition process, providing self-service spacing functionality

Inventive Principle:
Principle #25Self-service

2Productivity

If fin-to-fin spacing is decreased to increase fin density, then device density is improved, but landing area for contacts is reduced

Engineering Contradiction:
Improvefin densityVSAvoidlanding area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The mandrel acts as an intermediary structure that occupies the space between adjacent fins, effectively increasing the landing area available for source/drain contacts without increasing the overall device footprint. The mandrel provides a physical platform that enlarges the contact interface area

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mandrel structure adds a vertical dimension to the spacing mechanism, extending the spacing function into the third dimension. This allows horizontal fin density to be maintained while vertical mandrel height provides the additional spacing and landing area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11792971B2FinFET SRAM cells with dielectric fins
Publication Date: 2023.10.17 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11792971B2 patent drawing
  • US11792971B2 patent drawing
  • US11792971B2 patent drawing

AI summary

An SRAM cell includes: first, second, third, fourth, and fifth dielectric fins disposed in this order along a first direction and oriented lengthwise along a second direction, where the first and the fifth dielectric fins define two edges of the SRAM cell; a first n-type semiconductor fin structure disposed between the first and the second dielectric fins; a second n-type semiconductor fin structure disposed between the fourth and the fifth dielectric fins; a first p-type semiconductor fin structure disposed between the second and the third dielectric fins; a second p-type semiconductor fin structure disposed between the third and the fourth dielectric fins, where each of the first and the second n-type semiconductor fin structures and each of the first and the second p-type semiconductor fin structures is oriented lengthwise along the second direction; and gate structures oriented lengthwise along the first direction, where the gate structures engage with one or more of the dielectric fin.