Acoustic Resonator Dielectric Finger Layout for k2eff Stability

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Solution Overview

Problem

Bulk acoustic wave (BAW) resonators face challenges in achieving consistent effective coupling coefficient (k2eff) across designed frequency ranges due to film-stack dependent resonant frequency, increasing fabrication complexity and cost, and existing micro-acoustic resonator designs struggle to match the coupling coefficient of BAW resonators.

Innovation Solution

The design incorporates a piezoelectric layer with a first electrode and a plurality of dielectric structures on one surface, and a second electrode on the opposing surface, where the dielectric structures are in contact with neighboring electrode structures, allowing for adjustable resonant frequency through lithographic patterning and enhancing the effective coupling coefficient by using dielectric materials like aluminum oxide (Al2O3) to fill spaces between electrode fingers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If BAW resonators use film-stack dependent resonant frequency design, then resonant frequency can be controlled, but fabrication complexity and cost increase due to trimming or adding loading layers

Engineering Contradiction:
Improveresonant frequency controlVSAvoidfabrication complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the control parameter from film-stack modification to electrode patterning. By varying electrode geometry parameters (width, spacing, arrangement) in the lateral direction, the resonant frequency is adjusted without modifying the vertical film stack, thereby simplifying fabrication processes and reducing costs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent transitions from controlling resonant frequency in the vertical dimension (film-stack thickness) to the lateral dimension (electrode patterning). This dimensional shift allows frequency tuning through planar electrode design rather than complex vertical film deposition and trimming operations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If emerging micro-acoustic resonators use electrode patterning to adjust operating frequency, then fabrication complexity is reduced, but effective coupling coefficient (k2eff) decreases compared to BAW resonators

Engineering Contradiction:
Improvefabrication complexityVSAvoideffective coupling coefficient
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent employs composite electrode structures combining different materials or multi-layer electrode configurations. This composite approach enhances the effective coupling coefficient by optimizing the interaction between electrodes and the acoustic wave, while maintaining the simplified electrode patterning fabrication process.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality optimization by varying electrode properties (material composition, thickness, geometry) in specific regions of the resonator. This localized optimization enhances the coupling coefficient in critical areas while maintaining overall fabrication simplicity through standard lithographic patterning techniques.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If BAW resonators add loading layers to achieve different frequencies, then resonant frequency is adjusted, but manufacturing precision requirements increase

Engineering Contradiction:
Improveresonant frequency adjustmentVSAvoidfilm stack precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent changes the adjustment parameter from film-stack thickness (requiring high precision deposition and trimming) to electrode lateral dimensions (controlled by standard lithography). This parameter substitution reduces manufacturing precision requirements while maintaining accurate resonant frequency control.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the effective coupling coefficient (k2eff) of the resonators, enabling better bandwidth performance and reducing fabrication complexity by maintaining consistent coupling across the desired frequency range.

Implementation Method 1

a piezoelectric layer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a plurality of dielectric structures in contact with the first surface of the piezoelectric layer

Methodology Applied
Scientific EffectDielectric effect: Dielectric

Implementation Method 3

acoustic resonator

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentUS20240023446A1Acoustic Resonator and Method of Forming the Same
Publication Date: 2024.01.18 AGENCY FOR SCI TECH & RES
  • US20240023446A1 patent drawing
  • US20240023446A1 patent drawing
  • US20240023446A1 patent drawing

AI summary

Various embodiments may relate to an acoustic resonator. The acoustic resonator may include a piezoelectric layer. The acoustic resonator may also include a first electrode in contact with a first surface of the piezoelectric layer. The acoustic resonator may further include a plurality of dielectric structures in contact with the first surface of the piezoelectric layer. The acoustic resonator may additionally include a second electrode in contact with a second surface of the piezoelectric layer opposite the first surface. The first electrode may include a plurality of electrode structures. A dielectric structure of the plurality of dielectric structures may be in contact with a pair of neighboring electrode structures of the plurality of electrode structures.