Lightweight Dielectric Lens for Cellular Antenna Weight Reduction

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Solution Overview

Problem

Current radio communication systems face challenges in increasing sectorization without significantly increasing cost, weight, and complexity, particularly with the use of lenses in cellular antennas, which can lead to higher antenna gain but are not commercially practical due to these drawbacks.

Innovation Solution

The development of lensed antennas utilizing a composite dielectric material comprising lightweight base materials with embedded conductive or high dielectric constant particles, which are designed to minimize weight, cost, and RF losses while maintaining effective beam focusing capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional lenses are used in cellular antennas to increase sectorization and antenna gain, then beam focusing capability is improved, but weight, cost, and complexity increase significantly

Engineering Contradiction:
Improvebeam focusing capabilityVSAvoidantenna weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent applies composite materials by combining a foam base material with conductive particles or high dielectric constant particles to create a lens material that achieves effective beam focusing while significantly reducing weight compared to traditional solid dielectric lenses. The foam structure provides lightweight properties while the embedded particles provide the necessary electromagnetic focusing capability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous foam materials as the base structure for the lens. The foam's cellular structure provides low density and reduced weight while still maintaining the ability to focus electromagnetic beams when appropriate particles are embedded within the foam matrix, resolving the contradiction between weight and focusing capability.

Inventive Principle:
Principle #31Porous materials

2Reliability

If traditional lenses are used in cellular antennas to increase sectorization, then antenna gain is improved, but cost and manufacturing complexity increase

Engineering Contradiction:
Improveantenna gainVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The composite foam particle structure simplifies manufacturing compared to traditional multi-layer dielectric lenses. The foam base material can be easily formed into lens shapes, and particles can be mixed in during the foam formation process, reducing manufacturing steps and complexity while maintaining antenna gain through the focused beam pattern.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical parameters of the lens material by using foam with specific density and particle concentration to achieve the desired dielectric properties and focusing capability. This allows for easier manufacturing through parameter adjustment rather than complex structural design.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If more radiating elements are added to cover narrow sectors, then system capacity increases, but device complexity and space requirements increase

Engineering Contradiction:
Improvesystem capacityVSAvoidantenna structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent uses particle-based inclusions within the foam that act as multiple scattering centers to create the beam focusing effect, replacing the need for multiple discrete radiating elements. This copying approach achieves similar functionality with a simpler structure, maintaining system capacity while reducing device complexity.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables the creation of lightweight, low-cost RF lenses with low RF losses and reduced passive intermodulation distortion, allowing for efficient beam focusing and increased sectorization without the drawbacks of traditional lens systems.

Implementation Method 1

a lens positioned to receive electromagnetic radiation from at least one of the radiating elements

Methodology Applied
Scientific EffectElectromagnetic radiation:

Implementation Method 2

The lens comprises a plurality of blocks of a composite dielectric material... first and second sheets of a base dielectric material having a first metal sheet therebetween

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS11431100B2Antennas having lenses formed of lightweight dielectric materials and related dielectric materials
Publication Date: 2022.08.30 OUTDOOR WIRELESS NETWORKS LLC
  • US11431100B2 patent drawing
  • US11431100B2 patent drawing
  • US11431100B2 patent drawing

AI summary

Lensed antennas are provided that include a plurality of radiating elements and a lens positioned to receive electromagnetic radiation from at least one of the radiating elements, the lens comprising a composite dielectric material. The composite dielectric material comprises expandable gas-filled microspheres that are mixed with an inert binder, dielectric support materials such as foamed microspheres and particles of conductive material that are mixed together.