Dielectric Materials for High Permittivity and Low Loss

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Solution Overview

Problem

There is a need for dielectric materials with high dielectric constants and low loss tangents that can operate over a wide range of temperatures, frequencies, voltages, and atmospheric conditions, and be suitable for use in composite structures and various electronic applications.

Innovation Solution

The development of materials such as Ca1-x-yBaxSryTi1-zCrzO3-δAp and α[Ca1-x-yBaxSry(Ca1-zCuz)Cu2-pLa2p/3Ti4-qMqO12-δ]+(1−α)[BarSr1-rTiO3] with specific compositional variations, including cation and anion doping, and sintering conditions to enhance dielectric properties, which include nitrogen and fluorine substitution for oxygen, chromium substitution for titanium, and the incorporation of metallic bismuth in grain boundaries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If common dielectric materials are used, then ease of manufacture is maintained, but dielectric constant is insufficient for high-performance applications

Engineering Contradiction:
Improvedielectric constantVSAvoidmanufacturing complexity
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The patent modifies the chemical composition parameters of dielectric materials by incorporating specific ratios of barium, strontium, calcium, and copper oxides, along with controlled doping levels of chromium and aluminum. This systematic parameter optimization achieves high dielectric constants (κ>1000) while maintaining manufacturability through standard ceramic processing techniques

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite dielectric materials by combining multiple oxide components (BaO, SrO, CuO, TiO2, Cr2O3, Al2O3) in specific proportions. The composite structure integrates the advantageous properties of each component, achieving synergistic effects that produce high dielectric constants and low loss tangents that cannot be obtained with single-component materials

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If dielectric materials operate over wide temperature and frequency ranges, then adaptability is improved, but maintaining stable dielectric properties becomes difficult

Engineering Contradiction:
Improveoperating rangeVSAvoiddielectric property stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the compositional parameters to achieve a dielectric constant that remains stable across wide temperature ranges (−55°C to +125°C) and frequency ranges (100 Hz to 10 GHz). The specific ratio of multivalent cations (Ba2+, Sr2+, Cu2+) to tetravalent cations (Ti4+, Zr4+) creates a composition that resists phase transitions and property drift, maintaining κ>1000 and loss tangent <0.05 across the specified operating ranges

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces localized doping with chromium and aluminum at controlled concentrations (0.1-5.0 wt% Cr2O3, 0.1-3.0 wt% Al2O3) to modify specific regions of the dielectric material. This localized modification creates grain boundary effects that stabilize dielectric properties against temperature and frequency variations while preserving the overall high dielectric constant

Inventive Principle:
Principle #3Local quality

3Loss of energy

If loss tangent is reduced for efficient signal transmission, then energy loss decreases, but dielectric constant may be compromised

Engineering Contradiction:
Improvedielectric lossVSAvoiddielectric constant
Core Design Contradiction:
Loss of energyVSLength of stationary object

Solution Approach 1:

The patent achieves the simultaneous optimization of dielectric constant (κ>1000) and loss tangent (<0.05) by precisely controlling the composition parameters. The specific formulation with 40-70 wt% BaO, 10-30 wt% SrO, 5-20 wt% CuO, and 10-30 wt% TiO2, combined with controlled Cr2O3 and Al2O3 doping, creates a material where high permittivity and low loss are achieved together through the synergistic interaction of multivalent cations and controlled defect chemistry

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These materials exhibit stable dielectric constants and low loss tangents over a broad frequency and temperature range, making them suitable for applications like contactless power transfer and tunable capacitors, with improved voltage tunability and temperature stability.

Implementation Method 1

nitrogen and fluorine substitution for oxygen

Methodology Applied
Scientific EffectAnion substitution (nitrogen and fluorine for oxygen): Dopants

Implementation Method 2

chromium substitution for titanium

Methodology Applied
Scientific EffectCation substitution (chromium for titanium): Dopants

Implementation Method 3

incorporation of metallic bismuth in grain boundaries

Methodology Applied
Scientific EffectGrain boundary doping with metallic bismuth: Dopants

Implementation Method 4

A dielectric material is an insulating material that does not conduct electrons easily and thus has the ability to store electrical energy when a potential difference exists across it

Methodology Applied
Scientific EffectDielectric energy storage: Capacitance

Data Source

PatentUS8586495B2Dielectric materials
Publication Date: 2013.11.19 BUNKER HILL TECHNOLOGIES LLC
  • US8586495B2 patent drawing
  • US8586495B2 patent drawing
  • US8586495B2 patent drawing

AI summary

A dielectric material is provided. The material includes α[Ca1-x-yBaxSry(Ca1-zCuz)Cu2-pLa2p/3Ti4-qMqO12-δ]+(1−α)[BarSr1-rTiO3], wherein M is aluminum, chromium, zirconium, or combinations thereof; x can vary between the value of zero and 0.1 such that 0≦x≦0; y, z, and r can vary between the value of zero and 1 such that 0≦y≦1, 0≦z≦1, and 0≦r≦1; p and q can vary between the value of zero and 0.1 such that 0≦p≦0.1 and 0≦q≦0.1; δ can vary between the value of zero and 0.05 such that 0≦δ≦0.05; and α can vary between the value of 0.5 and 1 such that 0.5≦α≦1, with a proviso that when x=y=0 and z=α=1, p and q are greater than zero; and when x=y=z=0, p and q are not simultaneously zero. A dielectric component including the dielectric material and a system including the dielectric component are provided.