Dielectric Multilayer Polarizing Beamsplitter for Low Absorption

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Solution Overview

Problem

Conventional polarizing beamsplitters face challenges in efficiently separating and combining light polarizations with high absorption losses and complex material requirements, particularly in achieving low absorption and compact designs.

Innovation Solution

A multilayer structure comprising alternating high and low refractive index layers on a transparent substrate creates resonant cavities that define passbands and stopbands for specific polarizations, allowing for efficient transmission of s-polarization and reflection of p-polarization, with the substrate tilted at 45° to optimize spectral separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If wire grid polarizing beamsplitters are used to separate polarization components, then the device can transmit one polarization and reflect the other, but absorption losses increase up to 30% due to metallic composition

Engineering Contradiction:
Improveabsorption lossesVSAvoiddevice structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the fundamental operating parameters by replacing metallic wire grids with dielectric multilayer structures. This involves changing the material composition from conductive to dielectric materials, and adjusting the layer thicknesses to create resonant cavities that achieve polarization separation through interference effects rather than metallic reflection, thereby reducing absorption losses significantly

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures by combining multiple dielectric layers with different refractive indices (such as TiO2, SiO2, and other dielectric materials) to create a multilayer film structure. This composite approach enables the formation of resonant cavities that provide effective polarization separation without the absorption losses inherent in single-material metallic wire grids

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If Glan-laser or Glan-Thompson beamsplitters are used to achieve high polarization separation, then low absorption and high separation degree are obtained, but the device size increases due to large prism dimensions and cemented structures

Engineering Contradiction:
ImproveabsorptionVSAvoiddevice volume
Core Design Contradiction:
Loss of energyVSVolume of moving object

Solution Approach 1:

The patent replaces the mechanical cemented prism structure with a thin-film deposited structure. Instead of physically joining large calcite prisms with optical cement, the invention uses vapor deposition or other thin-film techniques to create the polarizing function on a substrate, eliminating the need for mechanical assembly and reducing device volume significantly

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from a three-dimensional bulk prism structure to a two-dimensional thin-film structure. By depositing multiple layers on a flat substrate, the polarizing function is achieved in a planar geometry rather than requiring large volumetric prisms, thereby reducing the device volume while maintaining optical performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If MacNeille polarizing beamsplitter cubes are used to achieve 90° deviation between polarization components, then compact cube design is obtained, but p-polarization transmission and s-polarization reflection requirements limit design flexibility

Engineering Contradiction:
Improvedevice volumeVSAvoiddesign flexibility
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal polarizing beamsplitter design that can be configured for different polarization transmission/reflection requirements by adjusting the multilayer structure parameters. The same basic multilayer cavity structure can be tuned to achieve s-polarization transmission with p-polarization reflection, or vice versa, by modifying layer thicknesses and refractive indices, providing design flexibility that fixed cube designs lack

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves low absorption and compact, lightweight polarizing beamsplitters with improved spectral separation, enabling efficient multiplexing and demultiplexing of light, while reducing material complexity and production labor.

Implementation Method 1

The multilayer structure defines, at a target wavelength, a series of resonant cavities that create, for a beam of light at the target wavelength that is incident on the optical element at a target angle, a passband for an s-polarization component of the beam and a stopband for a p-polarization component of the beam

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 2

The multilayer structure defines, at a target wavelength, a series of resonant cavities

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

A multilayer structure comprising alternating high and low refractive index layers on a transparent substrate creates resonant cavities that define passbands and stopbands for specific polarizations

Methodology Applied
Scientific EffectOptical resonance: Resonance

Data Source

PatentUS10145999B2Polarizing beamsplitter that passes s-polarization and reflects p-polarization
Publication Date: 2018.12.04 APPLE INC
  • US10145999B2 patent drawing
  • US10145999B2 patent drawing
  • US10145999B2 patent drawing

AI summary

An optical element includes a transparent substrate having a planar front surface, and a multilayer structure, which is formed on the front surface of the substrate and includes multiple thin film layers, including an outer layer that is exposed to ambient air. The multilayer structure defines, at a target wavelength, a series of resonant cavities that create, for a beam of light at the target wavelength that is incident on the optical element at a target angle, a passband for an s-polarization component of the beam and a stopband for a p-polarization component of the beam.