Dielectric Polarizer with Anisotropic Refractive Indices

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Solution Overview

Problem

Existing reflective polarizing films, such as metal wire grid and multi-layer film polarizers, face issues with light absorption, thickness, and optical extinction ratio, with metal wire grid polarizers having poor light efficiency and multi-layer film polarizers requiring numerous layers and exhibiting poor TE and TM wave transmission coefficients.

Innovation Solution

A polarizer comprising a first polarization layer group with a first light-transmitting layer and a second light-transmitting layer, where the second layer is superimposed on the first, featuring different refractive indices in the Y-direction but equivalent refractive indices in the X-direction, allowing for reduced thickness and improved extinction ratio through the use of dielectric materials and staggered light-transmitting mediums.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a metal wire grid polarizer is used, then the optical extinction ratio is improved, but the light efficiency deteriorates due to high absorption coefficient

Engineering Contradiction:
Improveoptical extinction ratioVSAvoidlight efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent replaces the metal wire grid structure with a dielectric material structure having different refractive indices in X and Y directions. This substitution eliminates the high absorption coefficient problem inherent in metal-based polarizers while maintaining the polarization function, thereby improving light efficiency without sacrificing extinction ratio performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Device complexity

If a multi-layer film reflective polarizer is used, then the material structure is simplified, but the extinction ratio and transmission coefficients deteriorate due to small birefringence difference

Engineering Contradiction:
Improvematerial structure complexityVSAvoidextinction ratio
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the key parameter of refractive index anisotropy by using a light-transmitting layer with significantly different refractive indices in X and Y directions (nX=1.49, nY=2.75). This parameter change creates strong birefringence effect that dramatically improves the extinction ratio and transmission coefficients compared to conventional multi-layer film polarizers with small birefringence differences.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If hundreds of layers of films are stacked to create a multi-layer film reflective polarizer, then the polarization function is achieved, but the overall thickness increases significantly

Engineering Contradiction:
Improvepolarization functionVSAvoidoverall thickness
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The patent employs a composite material structure consisting of a light-transmitting layer combined with a light-transmitting medium layer having different refractive indices. This composite structure achieves the polarization function through refractive index contrast rather than through multiple stacking layers, thereby dramatically reducing the overall thickness from hundreds of layers to just two functional layers.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces light absorption, minimizes the number of stack layers, and achieves an extinction ratio comparable to metal wire grid polarizers while being superior to multi-layer film polarizers, with experimental data showing high transmission and reflection coefficients for TE and TM waves.

Implementation Method 1

The first light-transmitting layer has a first X-direction refractive index and a first Y-direction refractive index. The second light-transmitting layer has a second X-direction refractive index and a second Y-direction refractive index. The first Y-direction refractive index is different from the second Y-direction refractive index, and the first X-direction refractive index is essentially the same as the second X-direction refractive index.

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

experimental data showing high transmission and reflection coefficients for TE and TM waves

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20240248243A1Polarizer and display
Publication Date: 2024.07.25 GUANGZHOU LUXVISIONS INNOVATION TECH LTD
  • US20240248243A1 patent drawing
  • US20240248243A1 patent drawing
  • US20240248243A1 patent drawing

AI summary

A polarizer includes a first polarization layer group. The first polarization layer group includes a first light-transmitting layer and a second light-transmitting layer. The first light-transmitting layer has a first X-direction refractive index and a first Y-direction refractive index. The second light-transmitting layer is superimposed on a top surface of the first light-transmitting layer. The second light-transmitting layer has a second X-direction refractive index and a second Y-direction refractive index. The first Y-direction refractive index is different from the second Y-direction refractive index, and the first X-direction refractive index is essentially the same as the second X-direction refractive index. The second light-transmitting layer has a first light-transmitting medium and a second light-transmitting medium arranged transversely, and a third refractive index of the first light-transmitting medium is different from a fourth refractive index of the second light-transmitting medium.