Composite Dielectric Spacer for Low-Capacitance Contact Architecture

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Solution Overview

Problem

Miniaturized solid-state transistors face challenges with parasitic capacitance between contact via and gate metal, which increases with dimension reduction, detrimental to transistor operation.

Innovation Solution

The implementation of a composite dielectric spacer separating contact members from conductive interconnects, comprising multiple dielectric layers with varying thickness and materials, to reduce parasitic capacitance while maintaining desirable contact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If transistor dimensions are reduced for miniaturization, then device size decreases and integration density increases, but parasitic capacitance between contact via and gate metal increases

Engineering Contradiction:
Improvetransistor sizeVSAvoidparasitic capacitance
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

A dielectric spacer is introduced as an intermediary element between the contact via and gate metal. This spacer physically separates the two conductive elements, reducing the parasitic capacitance formed between them while allowing the transistor dimensions to be reduced for miniaturization.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of relying solely on horizontal separation in the plane, the solution extends the separation into the vertical dimension by adding a dielectric spacer with a specific thickness (1-5 nm). This vertical dimension approach effectively reduces capacitance without further reducing the already minimized horizontal transistor dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If contact via dimensions are reduced to maintain miniaturization, then transistor size decreases, but contact resistance increases

Engineering Contradiction:
Improvetransistor sizeVSAvoidcontact resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The dielectric spacer is applied selectively only in the region where the contact via approaches the gate metal, rather than uniformly across the entire structure. This localized application reduces parasitic capacitance where needed while preserving low contact resistance at the via-semiconductor interface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dielectric spacer thickness is optimized to a specific range (1-5 nm) - thin enough to minimize capacitance reduction benefit but thick enough to provide effective separation. This partial action approach achieves the necessary capacitance reduction without excessive thickness that would compromise other device characteristics.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces parasitic capacitance by 3-6% per nanometer of the second dielectric layer, from 1 to 5 nanometers, thereby mitigating performance degradation and maintaining satisfactory contact resistance.

Implementation Method 1

capacitance between contact via and gate metal increases. Such capacitance is undesirable and detrimental to the operation of a transistor

Methodology Applied
Scientific EffectParasitic Capacitance: Capacitance

Implementation Method 2

implementation of a composite dielectric spacer separating contact members from conductive interconnects, comprising multiple dielectric layers with varying thickness and materials

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS11824097B2Contact architecture for capacitance reduction and satisfactory contact resistance
Publication Date: 2023.11.21 INTEL CORP
  • US11824097B2 patent drawing
  • US11824097B2 patent drawing
  • US11824097B2 patent drawing

AI summary

Solid assemblies having a composite dielectric spacer and processes for fabricating the solid assemblies are provided. The composite dielectric spacer can include, in some embodiments, a first dielectric layer and a second dielectric layer having a mutual interface. The composite dielectric spacer can separate a contact member from a conductive interconnect member, thus reducing the capacitance between such members with respect to solid assemblies that include one of first dielectric layer or the second dielectric layer. The composite dielectric spacer can permit maintaining the real estate of an interface between the conductive interconnect and a trench contact member that has an interface with a carrier-doped epitaxial layer embodying or constituting a source contact region or a drain contact region of a field effect transistor. The trench contact member can form another interface with the conductive interconnect member, providing a satisfactory contact resistance therebetween.