Dielectric Stack Reflective Element for Near-IR Quantum Efficiency

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Solution Overview

Problem

Current image sensor devices face challenges in achieving improved performance and reliability, particularly in sensing invisible light such as near-infrared wavelengths, where quantum efficiency is low due to limited absorption and reflection capabilities.

Innovation Solution

The implementation of a light-sensing device with a light-reflective element comprising a stack of multiple pairs of dielectric layers with varying refractive indices, positioned between the light-sensing region and the light-receiving surface, enhances reflection and absorption of specific wavelength ranges like red light and near-IR light, thereby improving quantum efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional image sensor device is used, then the device structure is simple, but the quantum efficiency for longer wavelength lights (near-IR) is low

Engineering Contradiction:
Improvequantum efficiencyVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies composite materials by implementing a light-reflective element composed of multiple dielectric layers with different refractive indices (e.g., silicon oxide, silicon nitride, silicon oxynitride) stacked in specific sequences. This composite structure enables enhanced reflection of longer wavelength light through constructive interference, thereby improving quantum efficiency without requiring a complete redesign of the sensor architecture.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent addresses the limitation in light absorption by adding a new dimensional aspect to the optical path through the light-reflective element. By introducing multiple reflective interfaces at different depths (vertical dimension), the light is reflected multiple times through the photodetector region, increasing the interaction path length and probability of absorption for longer wavelengths that would otherwise pass through without being detected.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the quantum efficiency for near-IR light is improved using a light-reflective element, then the performance in low-light conditions is enhanced, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveperformance in low-light conditionsVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The light-reflective element is segmented into multiple discrete dielectric layers, each with specific thickness and refractive index properties. This segmentation allows for optimized optical performance through interference effects while enabling modular manufacturing approaches where layers can be deposited sequentially using standard semiconductor fabrication techniques, balancing performance improvement with manufacturing feasibility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly enhances the quantum efficiency for longer wavelength lights, improving the overall performance and reliability of the image sensor device, especially in low-light conditions.

Implementation Method 1

a light-reflective element over the semiconductor substrate. The light-sensing region is between the light-reflective element and a light-receiving surface of the semiconductor substrate

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

enhances reflection and absorption of specific wavelength ranges like red light and near-IR light, thereby improving quantum efficiency

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS11177304B2Method for forming light-sensing device
Publication Date: 2021.11.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11177304B2 patent drawing
  • US11177304B2 patent drawing
  • US11177304B2 patent drawing

AI summary

A method for forming a light-sensing device is provided. The method includes forming a light-sensing region in a semiconductor substrate. The semiconductor substrate has a front surface and a light-receiving surface opposite to the front surface. The method also includes forming a first dielectric layer over the front surface and forming a second dielectric layer over the first dielectric layer. The second dielectric layer has a different refractive index than that of the first dielectric layer, and the first dielectric layer and the second dielectric layer together form a (or a part of a) light-reflective element. The method further includes partially removing the first dielectric layer and the second dielectric layer to form a contact opening. In addition, the method includes forming a conductive contact to partially (or completely) fill the contact opening.