Dielectric Void Liner Structure for Parasitic Capacitance Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

As semiconductor devices miniaturize, the increasing density of components and decreasing distance between them lead to challenges in electrical isolation, resulting in poor electrical isolation, crack development, and high yield loss.

Innovation Solution

The introduction of a void within the dielectric material, filled with air or in vacuum, helps reduce parasitic capacitance by providing improved isolation between conductive structures, which can be further enhanced by enlarging the void through additional dielectric material removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If components are miniaturized and densely integrated, then device functionality and circuitry increase, but electrical isolation between components deteriorates

Engineering Contradiction:
Improvedevice functionalityVSAvoidelectrical isolation
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a dielectric material as an intermediary substance between closely spaced conductive components. This dielectric layer acts as a mediator that prevents electrical interference while allowing the components to remain in close proximity, thus maintaining both high integration and reliable electrical isolation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the isolation function from the substrate itself and implements it through separate dielectric materials and isolation structures positioned between components. This allows the substrate to focus on providing mechanical support and electrical connectivity, while the extracted isolation function is handled by dedicated dielectric layers.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If dielectric materials are used for electrical isolation, then component isolation is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical isolationVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs dielectric materials that serve multiple functions simultaneously: providing electrical isolation between components, acting as a structural support layer, and serving as a platform for subsequent metallization steps. This multi-functionality reduces the number of separate manufacturing operations needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent divides the dielectric isolation function into multiple discrete layers with different material properties and thicknesses. Each layer is optimized for specific requirements (e.g., low-k dielectric for capacitance reduction, high-k dielectric for isolation), allowing independent optimization and simplified manufacturing for each layer.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If component density increases, then device functionality improves, but parasitic capacitance increases

Engineering Contradiction:
Improvedevice functionalityVSAvoidparasitic capacitance
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the dielectric constant parameter of the isolation material by using low-k dielectric materials with dielectric constants significantly lower than traditional silicon dioxide. This parameter change directly reduces parasitic capacitance between closely spaced conductive components while maintaining effective electrical isolation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different dielectric materials with optimized properties to different locations within the device structure. Low-k dielectric materials are specifically positioned in regions where parasitic capacitance is most problematic (between adjacent interconnect lines), while other regions use standard dielectric materials, creating locally optimized isolation properties.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces parasitic capacitance, improves signal integrity, and enhances the sensitivity of semiconductor structures by utilizing the low dielectric constant of air to isolate components.

Implementation Method 1

The void is filled with air or is in vacuum. The parasitic capacitance can be minimized by forming an air gap within the dielectric material to isolate components

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Data Source

PatentUS20250118596A1Semiconductor structure and manufacturing method thereof
Publication Date: 2025.04.10 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250118596A1 patent drawing
  • US20250118596A1 patent drawing
  • US20250118596A1 patent drawing

AI summary

A semiconductor structure includes a substrate and a dielectric material disposed over the substrate. A void is disposed within the dielectric material. A dielectric liner is disposed along inner sidewalls of the dielectric material proximate to the void. An inner surface of the dielectric liner defines an outer extent of the void, and the dielectric liner includes an inner liner layer and an outer liner layer.