Dielectric Waveguide Interconnect for High-Speed Low-Loss Chip Links

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Solution Overview

Problem

Traditional interchip interconnect technologies face challenges in transfer speed and energy consumption due to excessive ohmic loss and dispersion in copper interconnects, and existing all-electronic solutions suffer from integration issues and bandwidth limitations, particularly in high-frequency operations.

Innovation Solution

A fully integrated broadband interconnect system using a differentially driven half-mode substrate integrated waveguide (HMSIW) topology with a tapered coupler structure and dielectric waveguide, supporting odd and even higher order modes, which enables efficient energy coupling and high-bandwidth communication without the need for off-chip radiators or complex integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If copper interconnects are used for high-speed data transmission, then transfer speed is improved, but ohmic loss and dispersion increase excessively

Engineering Contradiction:
Improvetransfer speedVSAvoidohmic loss
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent replaces traditional copper electrical interconnects with a dielectric waveguide system that guides electromagnetic waves. This substitution eliminates ohmic losses inherent in copper conductors by using a dielectric medium with no electrical resistance, achieving both high-speed transmission and low energy loss simultaneously.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental transmission parameter from electrical current in copper to electromagnetic wave propagation in dielectric. By operating at mmWave and sub-mmWave frequencies with specialized waveguide modes, the system achieves higher bandwidth while reducing dispersion and ohmic losses compared to traditional copper interconnects.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If off-chip radiators are used to couple energy into waveguides, then coupling efficiency is improved, but system integration complexity increases

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidintegration complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the radiator and waveguide into a single integrated on-chip coupler structure. The substrate integrated waveguide (SIW) technology allows direct fabrication of waveguides on the substrate, eliminating the need for separate off-chip radiators and complex packaging, thereby reducing integration complexity while maintaining coupling efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces an on-chip SIW coupler as an intermediary structure that bridges the gap between chip antennas and waveguide transmission. This intermediate structure provides mode conversion and efficient energy transfer without requiring complex off-chip assemblies, simplifying the overall system integration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If on-chip resonant antennas are used to couple carriers into waveguides, then integration is improved, but bandwidth-radiation efficiency tradeoff increases

Engineering Contradiction:
ImproveintegrationVSAvoidbandwidth
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent transitions from static resonant antenna structures to dynamic traveling wave coupler structures. The SIW coupler supports broadband operation by allowing continuous wave propagation along the waveguide structure, eliminating the narrow bandwidth limitations of resonant antennas while maintaining on-chip integration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the coupler structure into multiple sections with varying characteristics to achieve broadband impedance matching and mode conversion. By dividing the coupler into tapered sections and using multiple coupling points, the system achieves both high integration and wide bandwidth without the tradeoff present in resonant antenna designs.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If dual band coupler utilizing mode orthogonality is used, then bandwidth is improved, but coupling loss increases

Engineering Contradiction:
ImprovebandwidthVSAvoidcoupling loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent applies local quality optimization by designing the SIW coupler with spatially varying impedance and mode distribution. Different sections of the coupler are optimized for specific functions: input matching, mode conversion, and output coupling. This localized optimization allows broadband operation with minimized coupling loss at each stage, unlike uniform dual-band couplers that suffer from compromised performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a bandwidth of 50 GHz with a coupling loss of 4.8 dB, providing a high-density, low-cost, and efficient interchip communication link suitable for terascale data storage and computing, with improved data rates and reduced energy consumption.

Implementation Method 1

a coupler structure to connect the first integrated circuit to the second integrated circuit, where the coupler structure includes a base portion and a top portion that are connected by two vertical walls

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Implementation Method 2

the dielectric waveguide supports the odd higher order mode and an even higher order mode

Methodology Applied
Scientific EffectDielectric waveguide mode propagation: Waveguide (optics)

Implementation Method 3

The top portion has a gap that increases a strength of a transverse electric field across the gap when the coupler structure is operating in an odd higher order mode that is horizontally polarized

Methodology Applied
Scientific EffectElectric field enhancement: Electric Field

Data Source

PatentUS10587026B2Fully integrated broadband interconnect
Publication Date: 2020.03.10 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US10587026B2 patent drawing
  • US10587026B2 patent drawing
  • US10587026B2 patent drawing

AI summary

Embodiments herein relate to a fully integrated broadband interconnect. The system comprises a first integrated circuit, a second integrated circuit, and a coupler structure to connect the first and second integrated circuits, where the coupler structure includes a base portion and a top portion that are connected by two vertical walls. The top portion has a gap that increases a strength of a transverse electric field across the gap when the coupler structure is operating in an odd higher order mode that is horizontally polarized, where the coupler structure is full of a dielectric material, and where the cross-sectional width of the coupler structure is tapered in a direction of wave propagation. The system further comprises a dielectric waveguide attached to the top portion of the coupler structure, where the dielectric waveguide supports the odd higher order mode and an even higher order mode.