Diesel Fuel Additive Composition for Low-Temperature Soot Combustion

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Solution Overview

Problem

Existing diesel fuels and additives do not efficiently facilitate complete combustion of carbon particles in diesel engines, leading to incomplete oxidation and reduced engine performance.

Innovation Solution

A diesel fuel additive comprising hydrocarbon solvents, a cetane number improver, and an organometallic combustion catalyst with a positive oxidation state metal ion in a coordination complex, which enhances combustion efficiency by improving oxygen adsorption and transport into carbon particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal oxide catalysts are used in diesel fuel additives, then combustion catalysis is provided, but solubility in hydrocarbon solvents is insufficient and catalytic activity is reduced

Engineering Contradiction:
Improvecatalytic activityVSAvoidsolubility
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces organometallic complexes as intermediary compounds that bridge the metal catalyst and the hydrocarbon solvent. The complex includes a metal center (Fe, Co, Ni, Cu, Zn, Mn, or Ce) coordinated to organic ligands that are compatible with hydrocarbon solvents, enabling the catalyst to dissolve while maintaining active catalytic sites for combustion promotion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical form of the metal catalyst from inorganic metal oxide to organometallic complex, altering the oxidation state and coordination environment of the metal. This parameter change enables the catalyst to achieve both high solubility in hydrocarbon solvents and high catalytic activity for combustion promotion.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional fuel additives are used, then fuel processing is simplified, but combustion efficiency is insufficient and cetane number improvement is limited

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidadditive composition
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple functional components into a single integrated fuel additive formulation: (1) organometallic combustion catalysts for oxidation promotion, (2) cetane number improvers (nitro-substituted organics, nitro carbonates, or organic peroxides), and (3) hydrocarbon solvents. This merging achieves synergistic effects where the catalyst promotes complete combustion while the cetane improver enhances ignition quality, both dissolved in the fuel matrix.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a composite fuel additive system combining organometallic complexes with cetane number improvers and hydrocarbon solvents. This composite formulation provides multiple functions simultaneously: catalytic combustion promotion, cetane number enhancement, and fuel solubility, achieving superior combustion efficiency without requiring separate additive treatments.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The additive achieves more complete combustion of carbon particles at lower temperatures, reducing soot formation and improving engine performance by enhancing oxygen uptake and dehydrogenation processes.

Implementation Method 1

at least one organometallic combustion catalyst including a positive oxidation state metal ion in a coordination complex

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

achieves more complete combustion and higher oxygen uptake at lower temperatures

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

a cetane number improver (soluble in or miscible with the one or more hydrocarbon solvents) at 20% to 85% concentration by weight

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS12612571B2Diesel fuel and fuel additive with a combustion catalyst
Publication Date: 2026.04.28 CDTI ADVANCED MATERIALS INC
  • US12612571B2 patent drawing
  • US12612571B2 patent drawing
  • US12612571B2 patent drawing

AI summary

A diesel fuel additive includes a cetane number improver and an at least one organometallic combustion catalyst in solution and/or at least one metal-oxide combustion catalyst in suspension.