Diesel Fuel Injection Timing and Pressure Control

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Solution Overview

Problem

Fuel cetane variations in diesel engines lead to inconsistent engine emissions and combustion characteristics, affecting torque and particulate matter production, which existing methods fail to adequately address, especially in low temperature combustion scenarios.

Innovation Solution

An engine operating method that adjusts fuel injection pressure and timing based on feedback from air-fuel mixture combustion, increasing pressure as timing is retarded for higher cetane fuels and advancing timing while reducing pressure for lower cetane fuels to match nominal cetane combustion conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If fuel injection timing is retarded to accommodate higher cetane fuels, then combustion stability is improved, but fuel injection pressure must be increased to maintain combustion heat release

Engineering Contradiction:
Improvecombustion stabilityVSAvoidfuel injection pressure
Core Design Contradiction:
Stability of the object's compositionVSStress or pressure

Solution Approach 1:

The system dynamically adjusts fuel injection pressure based on detected cetane number variations. When higher cetane fuel is detected (indicating shorter ignition delay), the controller retards injection timing and compensates by increasing injection pressure to maintain the desired combustion heat release profile. This dynamic adaptation resolves the contradiction between maintaining combustion stability with timing changes and managing injection pressure requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes multiple injection parameters simultaneously - both timing and pressure - to compensate for cetane number variations. By retarding timing and increasing pressure together, the system maintains consistent combustion characteristics despite fuel quality variations, resolving the trade-off between timing adjustment benefits and pressure increase costs.

Inventive Principle:
Principle #35Parameter changes

2Power

If fuel injection timing is advanced to accommodate lower cetane fuels, then combustion heat release is maintained, but fuel injection pressure must be reduced

Engineering Contradiction:
Improvecombustion heat releaseVSAvoidfuel injection pressure
Core Design Contradiction:
PowerVSStress or pressure

Solution Approach 1:

The system dynamically reduces injection pressure when lower cetane fuel is detected (indicating longer ignition delay) and advances injection timing accordingly. This dynamic coordination maintains the desired combustion heat release while adapting to fuel quality changes, resolving the contradiction between maintaining power output and managing pressure reduction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention coordinates changes in both timing and pressure parameters to maintain consistent combustion performance. By advancing timing and reducing pressure together for lower cetane fuels, the system maintains combustion heat release while adapting to fuel variations, resolving the trade-off between power maintenance and pressure reduction.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If injection timing and pressure are adjusted to match nominal cetane combustion, then emissions are reduced, but control system complexity increases

Engineering Contradiction:
Improveengine emissionsVSAvoidcontrol system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system uses feedback from cetane number detection to automatically adjust injection timing and pressure. The controller receives information about fuel quality and dynamically modifies injection parameters to maintain consistent combustion characteristics and reduce emissions. This feedback mechanism automates the complex coordination of multiple parameters, reducing the practical control complexity while achieving emission benefits.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-adjustment based on detected fuel properties. The control unit automatically modifies injection timing and pressure without requiring manual intervention or complex external control systems. This self-service capability handles the complexity of coordinated parameter adjustments internally, achieving emission reductions while keeping the control architecture relatively simple.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces engine emissions and improves drivability by aligning combustion heat release and emissions with those of nominal cetane fuels, regardless of varying cetane numbers, thereby stabilizing engine performance across different fuel types.

Implementation Method 1

adjusting fuel injection pressure and start of fuel injection timing

Methodology Applied
Scientific EffectFuel injection: Injector

Implementation Method 2

combusting an air-fuel mixture in an engine

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS8267065B2Method for controlling low temperature combustion
Publication Date: 2012.09.18 FORD GLOBAL TECH LLC
  • US8267065B2 patent drawing
  • US8267065B2 patent drawing
  • US8267065B2 patent drawing

AI summary

A method for adjusting fuel injection of an engine is disclosed. In one example, fuel injection timing is adjusted to account for fuels having different cetane numbers. Operation of the engine may be improved especially during conditions where combustion phase may vary.