Differential GPS Blasting System for Borehole Position Accuracy

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Solution Overview

Problem

Current blasting systems using electronic detonators face challenges in accurately determining borehole positions due to GPS accuracy limitations, especially in large blast sites with many closely spaced boreholes, and the uncertainty caused by signal reflections and the earth's curvature.

Innovation Solution

A differential GPS system with a base antenna and roving GPS receivers that apply RTCM corrections for improved accuracy, using a tagger to store and transmit precise coordinates and timing delays for detonators, and a control mechanism to validate and recalculate timing for optimal blast patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If standard GPS is used for borehole positioning, then the system is simple and low-cost, but the positioning accuracy is insufficient (about 10 meters) to distinguish closely spaced boreholes

Engineering Contradiction:
Improveborehole position accuracyVSAvoidGPS system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A base station acts as an intermediary between satellites and roving receivers. The base station receives GPS signals, calculates correction data based on its known precise position, and transmits these corrections to roving receivers via radio communication, enabling sub-meter accuracy without requiring each receiver to independently process satellite geometry

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by continuously monitoring the base station's known position against GPS measurements, calculating the discrepancy (error), and using this error information to generate real-time corrections that are fed back to roving receivers to compensate for their positioning errors

Inventive Principle:
Principle #23Feedback

2Reliability

If GPS signals are used at large blast sites, then coverage is provided, but signal reflections from structures and earth curvature create uncertainty and reduce accuracy

Engineering Contradiction:
Improvepositional data reliabilityVSAvoidsignal reflection and curvature effects
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system converts the harmful effect of signal reflections and atmospheric delays into beneficial information. By measuring the actual signal behavior at the base station (which experiences the same environmental conditions), the system characterizes the errors and uses them to correct measurements at roving receivers, turning unreliable signals into reliable data through differential processing

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If more boreholes are positioned closely together to increase blasting capacity, then productivity increases, but GPS accuracy becomes insufficient to distinguish individual borehole positions

Engineering Contradiction:
Improveblasting capacityVSAvoidborehole position discrimination
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The base station serves as a reference intermediary that enables precise relative positioning. By measuring positions relative to the base station rather than absolute satellite coordinates, the system achieves sub-meter accuracy that can distinguish boreholes spaced only a few meters apart, enabling higher blasting capacity with closely spaced holes

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the accuracy of borehole position determination and timing delay calculations, ensuring precise and efficient blasting by mitigating GPS errors and multipath signals, even in complex blast site geometries.

Implementation Method 1

a reference GPS receiver, which includes a transmitter, in communication with the base antenna, and at least one roving GPS receiver, which is movable by an operator on the blast site, which receives positional data corrections from the transmitter at the reference GPS receiver

Methodology Applied
Scientific EffectGPS satellite signal reception and differential correction:

Data Source

PatentUS12025420B2Blasting system
Publication Date: 2024.07.02 DETNET SOUTH AFRICA (PTY) LTD
  • US12025420B2 patent drawing

AI summary

A blasting system which includes a number of roving GPS receivers, and associated taggers, which communicate with one another and with a control mechanism, and a reference GPS receiver which transmits RTCM corrective positional data which is stored at each roving GPS receiver to improve the accuracy of coordinate determinations for boreholes.