Differential IAQ Sampling for Accurate Zone Ventilation Control

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Solution Overview

Problem

HVAC systems face challenges in optimizing indoor air quality due to sensor drift and inaccuracies, leading to over-ventilation or under-ventilation issues, especially in unoccupied or occupied zones, which affect energy efficiency and air quality.

Innovation Solution

A distributed indoor air quality control module with differential sensors that measure air parameter differences between incoming and outgoing air streams, using pressure taps and solenoid valves to sample air from supply and return ducts, reducing the impact of sensor drift and inaccuracies by computing differential values and generating control signals for airflow adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple discrete air quality sensors are used in each zone, then air quality monitoring coverage is improved, but sensor drift and inaccuracies increase leading to over-ventilation or under-ventilation

Engineering Contradiction:
Improveair quality monitoring coverageVSAvoidsensor accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent combines multiple discrete air quality sensors into a single centralized sensor system that samples air from multiple zones through a network of tubes and pressure taps. This consolidation eliminates the sensor drift and accuracy issues associated with multiple distributed sensors while maintaining comprehensive zone monitoring capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces an intermediary sampling system that uses pressure differentials created by the HVAC blower to draw air samples from various zones to a central monitoring location. This intermediary approach allows accurate centralized measurement without requiring sensors in each zone, thus avoiding the reliability problems of distributed sensors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a centralized sensor system with vacuum pump and flow metering is used, then sensor accuracy is improved, but system complexity and installation difficulty increase

Engineering Contradiction:
Improvesensor accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the HVAC blower serve a dual function: not only does it condition and circulate air, but it also creates the pressure differentials needed to drive air samples from zones to the central sensor system. This self-service approach eliminates the need for separate vacuum pumps and complex flow metering systems, greatly simplifying the overall system.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent makes the existing HVAC blower perform multiple functions including air conditioning, circulation, and air sampling propulsion. By utilizing the blower's existing operation to create pressure differentials for sampling, the system avoids adding dedicated sampling equipment, thereby reducing complexity while maintaining accurate measurement capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If fresh air ventilation is provided continuously or on a fixed schedule, then air quality is maintained, but energy consumption increases due to over-ventilation in unoccupied zones

Engineering Contradiction:
Improveair qualityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements a feedback control system where the centralized sensor continuously monitors air quality parameters in each zone and adjusts fresh air ventilation rates accordingly. When zones are unoccupied or air quality is already good, ventilation is reduced or stopped, eliminating wasteful energy consumption while maintaining air quality standards when needed.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances air quality control by minimizing sensor-related inaccuracies, optimizing ventilation rates, and improving energy efficiency by providing precise air quality management in building zones.

Implementation Method 1

obtain the air samples, the indoor air quality (IAQ) control module may include a first pressure tap for receiving a supply air sample from a supply air duct of a corresponding zone using the pressure created by the blower or fan of the HVAC system itself

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS9347678B2Distributed indoor air quality control module and method
Publication Date: 2016.05.24 HONEYWELL INTERNATIONAL INC
  • US9347678B2 patent drawing
  • US9347678B2 patent drawing
  • US9347678B2 patent drawing

AI summary

An indoor air quality (IAQ) control module may be provided for sensing and controlling the indoor environmental quality (IEQ) of a zone in a building. The IAQ control module may receive a supply air sample from a supply vent and a return air sample from a return vent, where the air samples are taken using the pressure created by a blower within the HVAC system. The IAQ control module may then compute a differential value for each of the sensed one or more air parameters and generate a control signal or command based on at least the differential value(s). The IAQ control module may then communicate the control signal to an airflow control device to control the airflow to and/or from the zone.