Differential Pyrometer Amplifier for Low-Noise Wide Dynamic Range

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Solution Overview

Problem

Traditional optical pyrometers face challenges with low signal-to-noise ratios, errors due to leakage current, and an inability to handle wide ranges of emission amplitudes, primarily due to the use of single-stage non-differential amplifiers, which result in high noise and slow response.

Innovation Solution

A fully-differential amplifier circuit is introduced, featuring a pair of transimpedance amplifiers with two differential voltage outputs of varying gains, coupled to analogue-to-digital converters and a processor for selecting the appropriate output, allowing for software-based gain selection and reduced perturbations in data, while accounting for leakage current through a 'blind' biasing system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-stage non-differential amplifier is used, then the device complexity is reduced, but the signal-to-noise ratio deteriorates and the response speed becomes slow

Engineering Contradiction:
Improveamplifier structureVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The amplifier is divided into multiple stages (first transimpedance amplifier stage, second differential voltage amplifier stage, and optional third gain stage) with distinct functions. Each stage processes the signal differently, allowing optimization of noise performance in early stages and gain in later stages, thereby improving overall signal-to-noise ratio while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-ended to fully differential signaling architecture. This dimensional change in signal representation allows simultaneous improvement of noise immunity, common-mode rejection, and gain stability, resolving the contradiction between complexity and measurement precision by exploiting the additional degree of freedom provided by differential pairs throughout the amplifier chain.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a single-stage amplifier is used, then the device complexity is reduced, but the response speed becomes slow

Engineering Contradiction:
Improveamplifier structureVSAvoidresponse rate
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The amplifier is divided into multiple stages (first transimpedance amplifier stage, second differential voltage amplifier stage, and optional third gain stage) with distinct functions. Each stage processes the signal differently, allowing optimization of noise performance in early stages and gain in later stages, thereby improving overall signal-to-noise ratio while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-ended to fully differential signaling architecture. This dimensional change in signal representation allows simultaneous improvement of noise immunity, common-mode rejection, and gain stability, resolving the contradiction between complexity and measurement precision by exploiting the additional degree of freedom provided by differential pairs throughout the amplifier chain.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If a fixed-gain amplifier is used, then the device complexity is reduced, but the adaptability to different emission amplitudes deteriorates

Engineering Contradiction:
Improveamplifier structureVSAvoiddynamic range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic gain selection through multiple parallel amplifier paths with different gain values (first gain, second gain, and optional third gain). A gain selector switches between these paths based on the input signal amplitude, enabling the amplifier to adapt to a wide dynamic range of emission amplitudes from the target. This dynamic configuration resolves the contradiction by providing both simplicity (through selective activation) and adaptability (through multiple gain options).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The amplifier system is designed to perform multiple functions: it can operate in high-gain mode for weak signals, low-gain mode for strong signals, and includes overload protection functionality. This multi-functionality is achieved through the parallel amplifier stages with different gain characteristics and the gain selector mechanism, allowing a single device to handle diverse measurement conditions without requiring multiple specialized amplifiers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If traditional amplification is used, then the device complexity is reduced, but leakage current errors increase

Engineering Contradiction:
Improveamplifier structureVSAvoidaccuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent converts the harmful effect of leakage current into a useful measurement signal. By using a blind detector that is optically isolated from the target but electrically identical to the primary detector, the leakage current becomes a measurable quantity that can be subtracted from the primary detector signal. This transforms the previously harmful leakage current into a correctable offset, improving measurement accuracy while maintaining a relatively simple circuit architecture through the use of matched detector pairs and differential processing.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a higher signal-to-noise ratio, wider dynamic range, and faster response rates compared to single-stage amplifiers, effectively addressing the limitations of traditional pyrometry amplification systems.

Implementation Method 1

a primary photo detector arranged to generate a photo current, ip

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentEP3237859B1Fully-differential amplification for pyrometry
Publication Date: 2021.05.12 AES GLOBAL HLDG PTE LTD
  • EP3237859B1 patent drawingFigure 1
  • EP3237859B1 patent drawingFigure 2
  • EP3237859B1 patent drawingFigure 3

AI summary

This disclosure describes systems, methods, and apparatus for improving the signal-to-noise ratio, increasing sampling speed, and increasing the dynamic range of a pyrometer via improvements to the amplification section. In particular, single-stage non- differentiated amplifiers can be replaced with a differential amplifier circuit that increases gain without a proportional increase in noise. The differential amplifier circuit can comprise a pair of transimpedance amplifier circuits arranged in parallel that receive a differential current from a photo detector and generate a differential voltage output in response having a transconductance gain.