Dressing With Differently Sized Perforations for Fluid Management

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Solution Overview

Problem

Existing medical dressings and systems for reduced-pressure therapy are prone to leaks and blockages, which reduce efficiency and can lead to a complete loss of therapy, especially when power supply is limited, and also lack visual appeal due to fluid management issues.

Innovation Solution

A dressing system comprising a base layer with differently sized apertures, a sealing member, wicking layers, and a conduit interface, which includes a fluid management assembly to effectively manage fluid extraction and reduce pressure, enhancing reliability, efficiency, and visual appeal by preventing leaks and blockages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dressing system is used for reduced-pressure therapy, then fluid extraction and pressure reduction are achieved, but leaks and blockages occur that reduce efficiency and reliability

Engineering Contradiction:
Improvetherapy reliabilityVSAvoidleaks and blockages
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The base layer incorporates apertures of different sizes at different locations: larger apertures in the periphery and smaller apertures in the central portion. This local differentiation allows the dressing to handle fluid extraction effectively while preventing blockages, as the varied aperture sizes create pathways that are less prone to clogging compared to uniform aperture designs.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The base layer is divided into distinct regions with different aperture characteristics - a periphery region with larger apertures and a central portion with smaller apertures. This segmentation allows each region to perform its specific function: the periphery handles bulk fluid removal while the central area provides controlled extraction, together preventing leaks and blockages.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the amount of fluid in the dressing exceeds the fluid capacity, then leaks and blockages occur, but increasing dressing size increases complexity

Engineering Contradiction:
Improvefluid management reliabilityVSAvoiddressing structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Rather than uniformly increasing dressing size or aperture dimensions, the invention applies local quality by varying aperture sizes within the existing dressing structure. The periphery contains larger apertures for high-capacity fluid handling, while the central portion has smaller apertures for controlled extraction, achieving improved fluid management without adding overall dressing complexity.

Inventive Principle:
Principle #3Local quality

3Reliability

If condensate forms in the dressing, then leaks and blockages occur, but adding more drainage components increases device complexity

Engineering Contradiction:
Improvecondensate management reliabilityVSAvoiddrainage system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The base layer functions as a porous structure with strategically sized apertures that allow condensate to pass through without causing blockages. The varying aperture sizes create a gradient that facilitates condensate movement from the central portion toward the periphery, managing condensate effectively through the porous structure itself rather than adding separate drainage components.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages fluid extraction and reduces pressure, increasing the reliability and efficiency of the therapy while maintaining visual appeal, even with limited power supply, by using a base layer with varying aperture sizes and a fluid management assembly to prevent leaks and blockages.

Implementation Method 1

a first wicking layer, a second wicking layer

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

an absorbent layer

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS11793923B2Dressing with differentially sized perforations
Publication Date: 2023.10.24 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US11793923B2 patent drawing
  • US11793923B2 patent drawing
  • US11793923B2 patent drawing

AI summary

A dressing for treating a tissue site may include a base layer, a sealing member, a first and a second wicking layer, and an absorbent layer. The base layer may have a periphery surrounding a central portion and a plurality of apertures disposed through the periphery and the central portion. The apertures in the periphery may be larger than the apertures in the central portion. The sealing member and the base layer may define an enclosure. The first and the second wicking layer may each be disposed in the enclosure with the absorbent layer positioned between the first and the second wicking layer. Other dressings, systems, and methods are disclosed.