Aircraft Airflow Ozone Converters With Differing Catalyst Materials

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Solution Overview

Problem

Existing aircraft air management systems face inefficiencies in ozone and VOC reduction due to the susceptibility of ozone reducing catalysts to degradation by interfering compounds, leading to increased maintenance costs and potential ozone concentration levels that can irritate passengers and crew.

Innovation Solution

Implementing additional ozone and VOC reducing devices at various locations within the air management system, using catalysts that differ from existing ones, positioned downstream of air conditioning packs and easily accessible for maintenance, to enhance ozone and VOC reduction efficiency and reduce system pressure drops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additional ozone and VOC reducing devices are implemented throughout the air management system, then ozone and VOC reduction efficiency is enhanced, but device complexity increases

Engineering Contradiction:
Improveozone and VOC reduction efficiencyVSAvoidnumber of converters in system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The air management system is divided into multiple airflow sub-circuits (first sub-circuit for passenger cabin, second sub-circuit for flight deck), with ozone converters strategically placed at different locations within each sub-circuit. This segmentation allows targeted ozone reduction in different zones without requiring a single complex centralized system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different types of ozone converters are placed at different locations based on local requirements: first ozone converters with first ozone reducing material are positioned in the first airflow sub-circuit, while second ozone converters with second ozone reducing material are positioned in the second airflow sub-circuit. Each location receives the specific type of converter needed for its particular ozone reduction needs.

Inventive Principle:
Principle #3Local quality

2Duration of action of stationary object

If multiple types of catalysts are used in different converters, then maintenance burden is reduced and cleaning intervals are extended, but manufacturing complexity increases

Engineering Contradiction:
Improvecatalyst cleaning intervalVSAvoidmanufacturing complexity of system
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The system employs different ozone reducing materials (first ozone reducing material and second ozone reducing material) with different chemical and physical parameters in different converters. This parameter differentiation allows each catalyst type to be optimized for specific operating conditions and interference compounds, extending their effective service life and cleaning intervals.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The air management system integrates multiple catalyst materials with different properties into a composite system architecture. By combining first ozone reducing material and second ozone reducing material in separate converters at different locations, the system achieves extended catalyst life through material diversity while managing manufacturing complexity through systematic integration.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If ozone converters are positioned downstream of air conditioning packs, then maintenance accessibility is improved, but system pressure drop increases

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidsystem pressure drop
Core Design Contradiction:
Ease of operationVSStress or pressure

Solution Approach 1:

The air management system is segmented into multiple airflow sub-circuits with converters distributed at different locations rather than concentrated in one area. This allows maintenance personnel to access converters downstream of air conditioning packs in a distributed manner, improving accessibility without creating a single high-pressure bottleneck.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Rather than placing all ozone converters at the most accessible location, the system uses multiple converters at different locations including downstream positions. This partial placement strategy improves maintenance accessibility for certain converters while the overall distributed architecture manages the cumulative pressure drop across the system.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves enhanced ozone and VOC reduction, reduces maintenance burdens, and extends cleaning intervals for existing catalysts, maintaining safe ozone levels in both passenger cabins and flight decks while improving system efficiency and capacity.

Implementation Method 1

the least one first airflow sub-circuit first ozone converter including a first ozone reducing material

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

the least one first airflow sub-circuit second ozone converter including at least one of a second ozone reducing material and a VOC reducing material

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250282481A1Methods, Systems, and Apparatuses for Reducing Ozone Concentration and Reducing VOC Concentration in Aircraft Cabin Environment Recirculated Airflow
Publication Date: 2025.09.11 THE BOEING CO
  • US20250282481A1 patent drawing
  • US20250282481A1 patent drawing
  • US20250282481A1 patent drawing

AI summary

Ozone converters containing differing ozone converting materials are provided into air aircraft airflow management systems, with the ozone converter positioned in an air management architecture at positions configured to assist replacement, and maintenance, and with the ozone converters further positioned downstream of air conditioning packs, and with the ozone converters configured to reduce at least one of ozone concentrations and volatile organic compound concentrations from airflows directed to passenger cabin air volumes and flight deck air volumes.