Diffraction Image Reconstruction for Flexible Lithography Mask Inspection
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Solution Overview
Problem
Existing methods for inspecting lithography masks are limited in their ability to flexibly ascertain images under different target illumination settings, requiring actual illumination with target settings that are often difficult to generate.
Innovation Solution
A method combining coherent diffractive imaging (CDI) and microscopic spot imaging, allowing the simulation of different illumination situations using easier-to-generate settings, and utilizing ptychography algorithms and artificial intelligence for image reconstruction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If the object is illuminated with target illumination settings to obtain images, then the image data reflects the actual lithography conditions, but the illumination settings are difficult to generate and the system complexity increases
Solution Approach 1:
The patent creates a computational model that copies and simulates the target illumination conditions rather than physically implementing them. The measured diffraction image data is processed through algorithms that reconstruct what the image would look like under target illumination settings, eliminating the need for complex physical illumination systems while maintaining measurement accuracy.
Solution Approach 2:
The patent changes the illumination parameters from physical implementation to computational simulation. By using algorithms to calculate and simulate the effect of different illumination settings on the measured data, the system can evaluate multiple illumination scenarios without physically configuring each one, thereby reducing system complexity while preserving measurement precision.
2Adaptability or versatility
If multiple target illumination settings are tested to cover different lithography conditions, then the versatility of the inspection method improves, but the measurement time and productivity decrease
Solution Approach 1:
The patent performs preliminary computational preparation by establishing a computational model that can quickly simulate different illumination conditions. Once the model is prepared, multiple illumination scenarios can be evaluated rapidly through computation rather than physical measurement, enabling versatile inspection across different lithography conditions without proportionally increasing measurement time.
Solution Approach 2:
The patent replaces the mechanical process of physically adjusting illumination settings with computational algorithms. Instead of mechanically changing illumination parameters to test different scenarios, the system uses software-based simulation to evaluate multiple illumination conditions, thereby maintaining high versatility while significantly improving inspection productivity.
3Measurement precision
If coherent diffractive imaging is used to measure the object, then the measurement precision improves, but the ease of operation decreases due to complex data processing requirements
Solution Approach 1:
The patent introduces computational algorithms as intermediaries between the raw diffraction image data and the final inspection results. These algorithms automatically process and interpret the complex diffraction patterns, translating them into meaningful illumination condition evaluations without requiring the user to manually handle the complexity of coherent diffractive imaging data processing.
Solution Approach 2:
The system performs self-service processing by automatically analyzing the diffraction image data through built-in algorithms that handle the complexity of coherent diffractive imaging. The system self-calibrates and self-processes the measurements, eliminating the need for user intervention in the complex data processing steps while maintaining high measurement precision.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables precise aerial image data simulation and prediction of images under various target illumination settings without needing actual target illumination, enhancing flexibility and accuracy in lithography mask inspection.
Implementation Method 1
a diffraction image of an extended object section illuminated with a defined illumination-side numerical aperture is detected
Implementation Method 2
a coherent measurement light source with a defined illumination-side numerical aperture
Data Source
AI summary
To ascertain an image of an object which emerges when the object is illuminated with illumination light from a partly coherent light source with a target illumination setting having an illumination-side numerical aperture NA_illu and an imaging-side numerical aperture NA_detection, the following procedure is performed: initially, a section of the object is illuminated with illumination light from a coherent measurement light source with an illumination setting having an illumination-side numerical aperture NA_i, which is at least as large as NA_detection. Then, a diffraction image of the illuminated section is recorded. This is implemented by way of a spatially resolved detection in a far field detection plane of a diffraction intensity of illumination light diffracted by the illuminated section with a recording-side numerical aperture NA by way of a plurality of sensor pixels. This recording-side aperture must be greater than or equal to the maximum of NA_illu and NA_detection. From the recorded diffraction image data, the image of the section of the object for the target illumination setting is then ascertained from the recorded diffraction image data. An apparatus for carrying out the method comprises a measurement light source for providing the illumination light and a spatially resolving detector, arranged in the detection plane, for recording the diffraction image. This yields a method and an apparatus by means of which a flexible image ascertainment of sections of the object is facilitated, in particular for different target illumination settings.


