Diffractive Axilenses for Achromatic Multispectral Imaging

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Solution Overview

Problem

Current diffractive optical elements face challenges such as high manufacturing costs, optical losses, and limited spectral discrimination, which hinder the development of highly integrated optical devices for multispectral imaging and sensing applications.

Innovation Solution

The development of scalable, polarization-insensitive, multi-level diffractive optical elements with phase-modulated axilenses that focus incident radiation at prescribed locations on a detection plane, allowing for achromatic focal planes and efficient broadband operation, using a conventional 4-level lithography process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional microlens solutions are used, then optical concentration for focal plane arrays is achieved, but optical losses and high manufacturing costs occur

Engineering Contradiction:
Improveoptical concentration efficiencyVSAvoidoptical losses
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent replaces conventional microlens optical systems with diffractive optical elements (DOEs) that use diffraction rather than refraction to achieve optical concentration. This substitution eliminates material absorption losses inherent in microlenses and enables high efficiency broadband operation across multiple wavelengths.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs multi-level phase modulation in the diffractive optical element to control the diffraction of incident radiation. By varying the phase depth and pattern geometry, the DOE achieves prescribed focal locations for multiple wavelengths simultaneously, maintaining high optical concentration efficiency while avoiding the optical losses of conventional approaches.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If conventional microlens solutions are used, then optical concentration is achieved, but high manufacturing costs occur

Engineering Contradiction:
Improveoptical concentrationVSAvoidmanufacturing cost
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent replaces expensive precision-machined microlens arrays with diffractive optical elements that can be fabricated using standard semiconductor lithography techniques. This substitution dramatically reduces manufacturing costs while maintaining optical concentration performance and enabling large-scale production.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The diffractive optical element is designed to perform multiple functions: optical concentration, spectral discrimination, and achromatic focusing across broadband wavelengths. This multi-functionality eliminates the need for separate optical components, reducing overall system complexity and manufacturing cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If conventional optical elements are used, then focusing is achieved, but spectral discrimination is limited

Engineering Contradiction:
Improvespectral discriminationVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The diffractive optical element simultaneously provides optical concentration and spectral discrimination in a single component. By designing the phase pattern to create wavelength-dependent focal locations, the DOE separates different wavelengths spatially on the detector plane without requiring additional spectral filtering elements, thereby maintaining simple system architecture while achieving high spectral discrimination.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent utilizes the spatial dimension on the detector plane to encode spectral information. Different wavelengths are focused to different lateral positions rather than requiring temporal or spectral filtering, enabling spectral discrimination through spatial separation while maintaining a compact, single-element system.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Measurement precision

If diffractive optical elements with thickness greater than wavelength are used, then focusing capability is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvefocusing precisionVSAvoidelement thickness
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs multi-level phase modulation with discrete height levels in the diffractive optical element. This approach achieves precise focusing control through phase discontinuities at sub-wavelength thickness, eliminating the need for thick optical elements while maintaining diffraction efficiency and focusing precision through optimized phase step heights.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These elements achieve high focusing efficiency over a broad spectral band with programmable depth of focus and wavelength selectivity, enabling compact, scalable, and cost-effective integration in multispectral imaging and sensing systems.

Implementation Method 1

The pattern is configured to focus an incident radiation, received at one of the top surface or the bottom surface of the substrate, at one or more prescribed focal locations on a detection plane. The one or more prescribed focal locations on the detection plane changes in proportion to a wavelength of the incident radiation.

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS10996383B2Diffractive axilenses and uses thereof
Publication Date: 2021.05.04 TRUSTEES OF BOSTON UNIV
  • US10996383B2 patent drawing
  • US10996383B2 patent drawing
  • US10996383B2 patent drawing

AI summary

An optical element includes a substrate and a pattern. The substrate has a top surface and a bottom surface. The pattern is provided on the top surface. The pattern includes multiple levels such that a thickness of the pattern is less than a design wavelength. The pattern is configured to focus an incident radiation, received at one of the top surface or the bottom surface of the substrate, at one or more prescribed focal locations on a detection plane. The one or more prescribed focal locations on the detection plane changes in proportion to a wavelength of the incident radiation. The detection plane is an achromatic focal plane when the incident radiation includes multiple wavelengths.