Diffractive Laser Beam Bundle Compensation Without Feedback Control

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Solution Overview

Problem

Existing methods for compensating beam angle variation in laser beam bundles generated by diffractive optical elements require complex feedback control systems, which can be cumbersome and inefficient.

Innovation Solution

A method and arrangement that utilize a diffractive optical element to generate a beam bundle, where the beam angle variation is compensated by determining a beam angle value from a first subset of laser beams and using this value to evaluate and correct the light pattern projected by a second subset of laser beams, without the need for feedback control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If feedback control systems are used to stabilize laser wavelength and compensate beam angle variation, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvebeam angle measurement precisionVSAvoidfeedback control system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the beam angle measurement function from the main measurement system by using a separate subset of laser beams (first subset) dedicated solely to determining beam angle values. This extracted measurement function operates independently and provides compensation data without requiring complex feedback control, thereby reducing overall system complexity while maintaining precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary evaluation step where the determined beam angle value is used to evaluate the light pattern detected by a second subset of laser beams. This intermediary evaluation process compensates for beam angle variations by taking into account the measured beam angle values, allowing accurate measurements without direct feedback control to the laser source.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If closed-loop control is implemented to stabilize laser wavelength, then beam angle stability is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvebeam angle stabilityVSAvoidsystem operation simplicity
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The system performs self-measurement and self-evaluation by using a portion of its own laser beams (first subset) to determine beam angle values and then using these values to evaluate and compensate the main measurement data (second subset). This self-service approach maintains beam angle stability through internal monitoring without requiring external feedback control mechanisms, thereby simplifying operation.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If beam angle variation compensation is performed using separate measurement and evaluation steps, then manufacturing precision is improved, but productivity decreases

Engineering Contradiction:
Improvelight pattern evaluation precisionVSAvoidmeasurement processing speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges the beam angle measurement function and the light pattern evaluation function into a unified processing approach. The beam angle values determined from the first subset of laser beams are directly integrated into the evaluation of the light pattern from the second subset, allowing simultaneous processing of both measurement aspects without requiring separate sequential operations, thereby maintaining productivity while improving precision.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for effective compensation of beam angle variation, enabling precise control of laser beam patterns without the complexity of feedback systems, thus improving the accuracy and simplicity of laser-based applications.

Implementation Method 1

The laser light from a laser beam is deflected into defined beam angles by interference, so that complex patterns or beams can be generated from one laser beam.

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

Diffractive optical elements (DOE) as defined in the disclosure may be used to generate a plurality of laser beams using only one laser beam from a laser source.

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS12306414B2Method and device for compensating beam angle variations of a beam bundle of laser beams generated by a diffractive optical element
Publication Date: 2025.05.20 VITRONIC DR ING STEIN BILDVERARBEITUNGSSYST
  • US12306414B2 patent drawing
  • US12306414B2 patent drawing
  • US12306414B2 patent drawing

AI summary

A method for compensating beam angle variation of a beam bundle of laser beams with respective beam angles includes generating the beam bundle using a diffractive optical element, determining a beam angle value from a beam angle of at least one laser beam of a first subset of the laser beams, detecting a light pattern projected by a second subset of the laser beams, and evaluating the light pattern. The evaluation is performed taking into account the beam angle variation of the beam angles of the second subset of the laser beams on the basis of the determined beam angle value.