Multi-Stage Diffractive Deodorizer with Ultrasonic Liquid Dispersion
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Solution Overview
Problem
Existing deodorizers face challenges in enhancing cleaning efficiency, scaling issues on diffractive plates, and high power consumption due to the need for constant high pressure to maintain gas flow, leading to reduced efficiency and larger apparatus sizes.
Innovation Solution
A multi-stage multifilter type diffractive deodorizer with a primary and secondary deodorization system using impingement jet and spray nozzle principles, separate tanks for cleaning liquids, and a multifilter layer with easily removable filters to enhance deodorizing efficiency and reduce power consumption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If cleaning liquid is sprayed through nozzles to contact stinking gas, then deodorization is performed, but cleaning efficiency is difficult to enhance
Solution Approach 1:
The patent replaces the mechanical spray nozzle system with an ultrasonic vibration-based liquid dispersion system. The ultrasonic oscillator generates high-frequency vibrations that cause the cleaning liquid to disperse into fine particles without requiring mechanical spray nozzles, thereby simplifying the device structure while enhancing deodorization efficiency through increased contact surface area.
Solution Approach 2:
The patent employs periodic ultrasonic vibrations to continuously generate and disperse cleaning liquid particles. This periodic action creates a dynamic mist that continuously contacts the gas stream, improving deodorization efficiency compared to static spray systems while maintaining simple device architecture.
2Productivity
If contact time is extended to increase contact area of cleaning liquid and gas, then deodorization efficiency improves, but apparatus volume becomes large
Solution Approach 1:
The patent changes the physical state and size parameters of the cleaning liquid by using ultrasonic vibration to convert it from liquid droplets to fine mist particles. This parameter change increases the specific surface area of the liquid-gas contact interface, allowing for efficient deodorization within a compact apparatus volume without requiring extended contact time or large chamber sizes.
3Productivity
If a plurality of deodorizers are installed in parallel to handle small volume gas, then deodorization capacity is sufficient, but large area is occupied
Solution Approach 1:
The patent creates a multi-functional integrated apparatus that combines the diffractive plate, ultrasonic oscillator, and cleaning liquid reservoir into a single compact unit. This universal design provides complete deodorization functionality in one small device, eliminating the need for multiple parallel installations and reducing the occupied floor area while maintaining sufficient deodorization capacity for various gas volumes.
4Reliability
If blower runs with high pressure to maintain gas flow through iron balls, then gas passage is ensured, but power consumption increases
Solution Approach 1:
The patent employs iron balls that automatically adjust to the gas flow conditions. The iron balls self-regulate the gas passage by floating or settling based on the flow pressure, eliminating the need for constant high-pressure operation. This self-service mechanism ensures reliable gas flow while allowing the blower to operate at lower power consumption levels.
Solution Approach 2:
The patent introduces dynamic adjustment of the gas flow resistance through movable iron balls that respond to changing flow conditions. This dynamic system allows the apparatus to adapt to varying gas volumes and pressures, maintaining reliable gas passage while optimizing power consumption by avoiding constant high-pressure operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution increases deodorizing efficiency by forming a vortex of cleaning liquid and gas, allowing for a compact apparatus design with reduced power consumption and convenient maintenance, while maintaining high deodorizing performance.
Implementation Method 1
using ultrasonic waves
Implementation Method 2
diffractive plate in the scrubber and further using ultrasonic waves
Implementation Method 3
absorbing the harmful components into the liquid
Implementation Method 4
forming a vortex of cleaning liquid and gas
Data Source
AI summary
A deodorizer system for cleaning polluted gas is provided. The system includes a first deodorizer sub-system including a first tank containing cleaning first fluid therein, a first diffractive plate disposed above the first tank, a first eliminator installed above the first diffractive plate, and a second deodorizer sub-system disposed above the first deodorizer sub-system, wherein the second deodorizer sub-system includes a distribution plate, a second tank containing second fluid, a second diffractive plate installed above the distribute plate, a multi-filter installed above the second diffractive plate; and a second eliminator installed above the multi-filter.