Diffractive Exit Pupil Expansion for Compact Large-FOV Displays

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Solution Overview

Problem

Existing diffractive lightguides for wearable displays face challenges with large field of view (FOV) due to increased projector size and inefficiencies in beam expansion, particularly for applications requiring FOV greater than 40 degrees, leading to impractical dimensions and reduced efficiency.

Innovation Solution

A cascade of diffractive lightguides is employed, with angled planes to achieve two-dimensional light confinement, using a first lightguide for initial expansion and a second lightguide for further expansion, ensuring compact and efficient beam expansion without image distortions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a 1D EPE lightguide is used to expand the exit pupil in one dimension, then the projector aperture stop can be reduced in size, but the in-coupler width becomes large which increases projector size and reduces coupling efficiency

Engineering Contradiction:
Improveaperture stop sizeVSAvoidin-coupler width
Core Design Contradiction:
ShapeVSArea of stationary object

Solution Approach 1:

The patent transitions from 1D exit pupil expansion to 2D expansion by adding a second lightguide element oriented perpendicular to the first. This dimensional expansion allows the in-coupler to remain compact while achieving sufficient exit pupil size for large FOV displays, resolving the contradiction between reduced aperture stop size and manageable in-coupler width

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the beam expansion function into two separate lightguide elements, each handling expansion in a different dimension. The first lightguide expands in one dimension while the second lightguide expands in the perpendicular dimension, allowing each component to maintain compact dimensions while collectively achieving large exit pupil

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the in-coupler width is increased to support large FOV in 1D lightguides, then the FOV can be increased, but the projector size increases and coupling efficiency decreases

Engineering Contradiction:
Improvefield of viewVSAvoidprojector size
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

By implementing 2D exit pupil expansion through two perpendicular lightguide elements, the system achieves large FOV capability without requiring a proportionally large in-coupler width. The second dimension of expansion provides additional exit pupil area, allowing the in-coupler to remain compact while supporting FOV greater than 40 degrees

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If a separate lightguide is added in front of the in-coupler for exit pupil expansion, then the main lightguide in-coupler size can be reduced, but the first lightguide becomes too wide for practical applications

Engineering Contradiction:
Improvemain lightguide in-coupler sizeVSAvoidfirst lightguide width
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The patent orients the second lightguide element perpendicular to the first, creating 2D expansion. This dimensional change allows the first lightguide to remain narrow in its primary direction while the second lightguide provides expansion in the perpendicular direction, keeping both components within practical size limits for wearable displays

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables compact, efficient, and lightweight wearable displays with large FOV by confining light propagation, preventing mirror image out-coupling, and maintaining image quality.

Implementation Method 1

The lightguide element is arranged to confine propagation of light laterally in said first plane by reflections

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a diffractive exit pupil expander (EPE) that expands the in-coupled light beam in one or two directions

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentEP3729181B1Diffractive exit pupil expander arrangement for display applications
Publication Date: 2025.10.08 DISPELIX OY
  • EP3729181B1 patent drawingFigure 1~2
  • EP3729181B1 patent drawingFigure 3
  • EP3729181B1 patent drawingFigure 4~5

AI summary

The invention relates to a diffractive exit pupil expander arrangement for display applications. The arrangement comprises a first lightguide element (51) comprising an exit pupil expander (53) and arranged in a first plane and a second lightguide element (41) comprising an in-coupler (42) and arranged in a second plane. The in-coupler is optically coupled with the exit pupil expander (53). Further, the first lightguide element (51) is arranged to confine propagation of light laterally in said first plane by reflections, and the first plane and the second plane are arranged at an angle (a) with respect to each other.