Multi-Layer Diffractive Grating for VR Depth Perception

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Solution Overview

Problem

Conventional virtual and augmented reality systems face challenges in creating a comfortable, natural-feeling 3D presentation of virtual image elements, as they often fail to accurately simulate depth perception, leading to unstable imaging, eye strain, and lack of surface depth due to mismatched accommodative responses.

Innovation Solution

The implementation of a diffractive optical element with a waveguide substrate, surface grating, and an intermediate underlayer with distinct refractive indices, which enhances diffraction efficiency and field of view by adjusting relative refractive index values, allowing for multiple focal planes and improved depth perception.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional diffractive grating structures are used in VR/AR systems, then the system structure is simple, but the diffraction efficiency decreases with increasing angle, reducing image quality and depth perception accuracy

Engineering Contradiction:
Improvediffraction efficiencyVSAvoidgrating structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The diffractive grating structure is divided into multiple independent layers: a first diffractive grating layer with first period, a second diffractive grating layer with second period, and intermediate layers therebetween. Each layer can be independently optimized for specific wavelength ranges and diffraction angles, allowing the system to maintain high diffraction efficiency across wide angular ranges without increasing overall structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple diffractive grating layers are stacked in a nested configuration where each layer is positioned between intermediate layers. The first diffractive grating handles certain wavelength ranges and angles, while the second diffractive grating handles complementary ranges, creating a nested functional structure that resolves the contradiction between maintaining efficiency and managing complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If conventional diffractive gratings are used, then the device is compact, but the field of view is limited and depth perception is inaccurate due to mismatched accommodative responses

Engineering Contradiction:
Improvefield of viewVSAvoiddepth perception accuracy
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

Each diffractive grating layer is designed with locally optimized properties: the first diffractive grating has a first period optimized for specific wavelength ranges, while the second diffractive grating has a second period optimized for complementary ranges. This local optimization allows different regions of the optical system to handle different aspects of light manipulation, expanding field of view while maintaining accurate depth perception through proper accommodative response matching

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system utilizes changes in diffraction parameters (grating periods, layer spacing, refractive indices) across different layers to achieve wavelength-selective diffraction. By varying these parameters between the first and second diffractive gratings, the system expands the operational field of view while maintaining reliable depth perception through accurate focal plane delivery

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If single-layer diffractive gratings are used, then the manufacturing process is simple, but diffraction efficiency is reduced at oblique angles, causing unstable imaging

Engineering Contradiction:
Improvediffraction efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The diffractive grating is segmented into multiple manufacturing units (first and second diffractive grating layers with different periods) that can be manufactured using standard semiconductor fabrication techniques. Each layer is independently patterned and deposited, allowing conventional manufacturing equipment to produce the complex multi-layer structure without requiring entirely new manufacturing processes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs a composite structure of multiple diffractive grating layers with different periods and intermediate layers. This composite approach allows each layer to be manufactured with standard techniques while the combination achieves superior diffraction efficiency at oblique angles, resolving the contradiction between manufacturing simplicity and performance

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the field of view and counteracts the reduction in diffraction efficiency with angle, providing a more comfortable and effective 3D display experience by accurately simulating depth and reducing eye strain.

Implementation Method 1

a diffractive optical element with a waveguide substrate, surface grating, and an intermediate underlayer with distinct refractive indices, which enhances diffraction efficiency

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

waveguide substrate corresponding to a waveguide refractive index

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20240418997A1Virtual and augmented reality systems and methods having improved diffractive grating structures
Publication Date: 2024.12.19 MAGIC LEAP INC
  • US20240418997A1 patent drawing
  • US20240418997A1 patent drawing
  • US20240418997A1 patent drawing

AI summary

Disclosed is an improved diffraction structure for 3D display systems. The improved diffraction structure includes an intermediate layer that resides between a waveguide substrate and a top grating surface. The top grating surface comprises a first material that corresponds to a first refractive index value, the underlayer comprises a second material that corresponds to a second refractive index value, and the substrate comprises a third material that corresponds to a third refractive index value.