Diffractive Dielectric Microwave Beam Deflection System

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Solution Overview

Problem

Current microwave beam deflection systems face challenges in achieving compact, low-mass, and cost-effective solutions with limited angular range and integration issues on mobile platforms, particularly due to shading effects, mechanical complexity, and high power requirements.

Innovation Solution

A deflection system utilizing two diffractive dielectric components with sub-wavelength microstructures and a simple mechanics-based rotation mechanism, allowing for angular displacements of up to 120° and a solid angle coverage of 3π sr without active moving parts, using a combination of diffractive components and a lens for beam collimation and focusing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional mechanical gimbal mechanisms are used for antenna orientation, then pointing capability is achieved, but the system becomes mechanically complex, fragile, and requires bulky rotary joints

Engineering Contradiction:
Improvepointing capabilityVSAvoidmechanical complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the traditional mechanical gimbal mechanism with a diffractive optical system. Instead of mechanically rotating the entire antenna assembly, the invention uses diffractive components (gratings and lenses) to deflect the microwave beam electrically. The beam direction is controlled by adjusting the diffractive elements rather than moving heavy mechanical parts, thereby eliminating fragile rotary joints and reducing mechanical complexity while maintaining full pointing capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces diffractive components as intermediaries between the fixed antenna and the desired beam direction. These components (diffractive gratings and lenses) act as mediators that redirect the microwave beam without requiring mechanical movement of the antenna itself. The intermediary elements enable beam steering through optical diffraction principles rather than mechanical rotation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If electronically scanned active antenna is used to eliminate moving parts, then mechanical complexity is reduced, but the angular range is limited to less than 60° and cost increases

Engineering Contradiction:
Improvemechanical complexityVSAvoidangular range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent changes the operating parameters of the diffractive components to achieve wider angular deflection. By optimizing the grating periods, lens focal lengths, and component spacing, the system extends the beam deflection range beyond the 60° limitation of electronic scanning. The parameter optimization allows the diffractive system to achieve ±60° or greater angular range while maintaining a fixed physical antenna structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite diffractive-optical components combining multiple functional elements (diffractive gratings, lenses, and reflective surfaces) in a single integrated assembly. This composite approach enables the system to achieve wide angular coverage through the combined effects of multiple optical elements rather than relying on a single limiting mechanism.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If Cassegrain parabolic antenna is used for pointing, then beam direction control is achieved, but shading effects from the secondary reflector reduce efficiency and require large diameter-to-wavelength ratio

Engineering Contradiction:
Improvebeam direction controlVSAvoidefficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent replaces the Cassegrain parabolic reflector system with a diffractive beam steering mechanism. Instead of using a large parabolic dish with a secondary reflector that causes shading losses, the invention uses compact diffractive gratings and lenses to deflect the beam from a smaller feed antenna. This substitution eliminates the shading problem entirely since there are no blocking reflectors in the optical path.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from a two-dimensional parabolic reflector geometry to a three-dimensional diffractive optical system. The diffractive components manipulate the beam in multiple dimensions through diffraction and refraction, achieving beam steering without the geometric constraints and shading effects inherent in traditional parabolic Cassegrain designs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Volume of moving object

If diffractive components with sub-wavelength microstructures are used, then compactness is achieved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesystem sizeVSAvoidmicrostructure precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent optimizes the geometric parameters of the sub-wavelength microstructures to balance compactness and manufacturability. By carefully selecting the period, depth, and shape of the microstructures, the design achieves sufficient diffraction control while remaining within current fabrication capabilities. Parameter optimization allows the system to be compact without requiring impossible manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different microstructure designs to different regions of the diffractive components. Rather than using uniform structures throughout, the design varies the local microstructure properties to achieve the desired beam pattern while maintaining manufacturability in each local region. This localized optimization allows compact dimensions without excessive precision requirements across the entire component.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, reliable, and cost-effective microwave beam deflection system with enhanced angular coverage and reduced mechanical complexity, eliminating the need for rotating joints and achieving higher efficiency and ease of integration on mobile platforms.

Implementation Method 1

a first deflection device for an incident microwave beam comprising a first diffractive dielectric component with sub-wavelength microstructures arranged to form an artificial material exhibiting a periodic variation of effective refractive index

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

this first diffractive dielectric component being associated with a first rotation mechanism around a first steerable axis

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

combined with a lens and an RF source

Methodology Applied
Scientific EffectLens focusing: Lens

Data Source

PatentEP3446362B1System for deflecting and pointing a microwave beam
Publication Date: 2020.10.14 THALES SA
  • EP3446362B1 patent drawingFigure 1
  • EP3446362B1 patent drawingFigure 2a~2b
  • EP3446362B1 patent drawingFigure 3~4

AI summary

The invention relates to a controllable deflection system which comprises: - a device for forming an incident microwave beam, having a wavelength of between 1 mm and 1 m, configured to collimate said beam in transmitting mode or to focus said beam in receiving mode, - a first device for deflecting the microwave beam comprising a first diffractive dielectric component (C1) with sub-wavelength microstructures, the first diffractive dielectric component being associated with a first rotation mechanism (R1) about a first controllable axis (Ω1). The system comprises, upstream of the first deflection device in transmitting mode, or downstream of the first deflection device in receiving mode: - a second deflection device configured to deflect an incident microwave beam towards the first deflection device, in transmitting mode, or from the first deflection device in receiving mode, said second deflection device being associated with a second rotation mechanism (R2) about a second controllable axis (Ω2), and the angle (Ω1, Ω2) formed by the first and second axes of rotation is greater than 0° and less than or equal to 90°, and the first rotation mechanism (R1) is rigidly connected to the second rotation mechanism (R2) in such a way that a rotation of the second rotation mechanism about the controllable axis thereof (Ω2) causes a rotation of the first rotation mechanism about said same axis.