Diffractive Optical Element for Uniform Laser Illumination

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Projection type image display devices face challenges in achieving uniform illuminance distribution with laser light, leading to potential image quality issues, increased device complexity, and higher costs due to the need for complex optical systems.

Innovation Solution

Incorporating a diffractive optical element that generates diffracted light from a laser light source, ensuring the incidence face is positioned to avoid zero-order light and utilizing a spatial light modulation device with a liquid crystal panel for efficient illumination, thereby maintaining image quality while reducing device size and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a predetermined optical system is used to realize uniform illuminance distribution, then uniform illuminance distribution is achieved, but the device becomes larger and more complex

Engineering Contradiction:
Improveuniform illuminance distributionVSAvoidoptical system complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent extracts the illuminance uniformization function from a complex multi-element optical system and implements it using a single diffractive optical element. This DOE is designed with specific phase modulation patterns that directly generate uniform illuminance distribution when illuminated by laser light, eliminating the need for additional uniformizing optics and reducing overall system complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces a mechanical/optical system requiring multiple lenses and mirrors for illuminance uniformization with a diffractive optical element that achieves the same effect through diffraction-based phase modulation. This substitution reduces the number of optical components and simplifies the overall optical path while maintaining uniform illuminance distribution.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Illumination intensity

If a complex optical system is configured to achieve uniform illuminance distribution, then desired image quality is obtained, but device cost increases

Engineering Contradiction:
Improveuniform illuminance distributionVSAvoiddevice cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent extracts the expensive uniformization optics from the system and replaces them with a diffractive optical element that can be manufactured using standard diffractive optics fabrication techniques. This single component performs the function of multiple expensive optical elements, significantly reducing device cost while maintaining uniform illuminance distribution.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the approach from using multiple optical elements with complex alignment requirements to a single diffractive optical element with fixed diffraction parameters. The DOE is designed with specific groove patterns and phase profiles that inherently produce uniform illuminance, eliminating the need for costly precision alignment and reducing manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If a complex optical system is used for illuminating the incidence face, then uniform illuminance distribution is achieved, but light utilization efficiency decreases

Engineering Contradiction:
Improveuniform illuminance distributionVSAvoidlight utilization efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent replaces a multi-element optical system with multiple optical interfaces that cause reflection and transmission losses with a single diffractive optical element. The DOE directly modulates the phase of incident laser light to create uniform illuminance distribution, minimizing light loss at optical interfaces and improving overall light utilization efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent ensures continuous useful action by designing the diffractive optical element to efficiently redirect nearly all incident laser light into the desired diffraction orders that illuminate the incidence face uniformly. The DOE structure minimizes stray light and unused diffraction orders, maximizing the utilization of incident laser energy for the intended illumination purpose.

Inventive Principle:
Principle #20Continuity of useful action

4Illumination intensity

If zero-order light from the diffractive optical element is allowed to incident on the first face, then illumination is provided, but a desired image cannot be obtained

Engineering Contradiction:
Improveillumination on first faceVSAvoidimage quality
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent extracts the problematic zero-order light from the illumination path by positioning the first face (spatial light modulation device) at a location where zero-order light does not incident. The diffractive optical element is designed to direct zero-order light in a different direction, separating it from the useful diffracted light that illuminates the incidence face uniformly. This spatial separation eliminates image quality degradation while maintaining effective illumination.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the light path into different spatial regions: one for useful diffracted light that illuminates the incidence face uniformly, and another for zero-order light that is directed away from the first face. This spatial segmentation allows the system to utilize the diffractive optical element's output effectively while avoiding the harmful effects of zero-order light on image quality.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the formation of a desired image with uniform illumination distribution, suppressing the increase in device size, complexity, and cost, while enhancing light utilization efficiency and preventing speckled patterns.

Implementation Method 1

a diffractive optical element on which the laser light emitted from the laser light source device is incident, generating diffracted light from the incident laser light, and illuminating the first face with the diffracted light

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS7583875B2Illumination device, image display device, and projector
Publication Date: 2009.09.01 SEIKO EPSON CORP
  • US7583875B2 patent drawing
  • US7583875B2 patent drawing
  • US7583875B2 patent drawing

AI summary

An image display device includes: a first face; a laser light source device emitting laser light; and a diffractive optical element on which the laser light emitted from the laser light source device is incident, generating diffracted light from the incident laser light, and illuminating the first face with the diffracted light, the first face is provided at a position on which zero-order light emitted from the diffractive optical element is not incident, and an image is displayed by light via the first face.