Virtual Image Display Diffractive Optical Elements Windshield Adaptation

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Solution Overview

Problem

Conventional virtual image display devices for vehicles face challenges in maintaining image quality and robustness due to varying windshield shapes, leading to deformation and reduced visibility.

Innovation Solution

The virtual image display device incorporates a light guide unit with a negative and positive diffractive optical element, which guides display light to correct image deformation and maintain robustness across different windshield shapes without requiring curved surfaces, using a combination of diffractive structures to adjust optical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional projection methods are used on windshields with varying shapes, then the device can be mounted on different vehicles, but the image becomes deformed and visibility is reduced

Engineering Contradiction:
Improveadaptability to different windshield shapesVSAvoidimage quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent uses diffractive optical elements with specific diffraction patterns to change the optical parameters of the projection system. By controlling the diffraction angles and light distribution, the system maintains accurate image projection on windshields of varying shapes without deformation, resolving the contradiction between adaptability and image quality.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If curved surfaces are used to accommodate different windshield shapes, then adaptability improves, but device complexity increases

Engineering Contradiction:
Improveadaptability to different windshield shapesVSAvoidcomplexity of optical components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex curved mechanical surfaces with planar diffractive optical elements that achieve the same adaptive function through optical diffraction. This substitution maintains adaptability to different windshield shapes while significantly reducing the mechanical complexity of the projection device.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If diffractive optical elements are used to correct image deformation, then image quality improves, but chromatic aberration occurs

Engineering Contradiction:
Improveimage qualityVSAvoidchromatic aberration
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies different diffraction patterns to different regions of the optical element, with each region optimized for specific wavelength ranges. This local optimization corrects chromatic aberration by directing different colors along appropriate optical paths while maintaining overall image quality.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the robustness and visibility of the virtual image by minimizing changes in other components and correcting image deformation accurately, regardless of windshield shape, while reducing chromatic aberration and allowing for a commonized design.

Implementation Method 1

The light guide unit includes a negative diffractive optical element and a positive diffractive optical element

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

cause a projection portion to reflect a display light of an image to display the image as a virtual image

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11448880B2Virtual image display device shifting light of an image to create a virtual image
Publication Date: 2022.09.20 DENSO CORP
  • US11448880B2 patent drawing
  • US11448880B2 patent drawing
  • US11448880B2 patent drawing

AI summary

A light guide unit forms an optical path to guide a display light emitted from a display unit toward a projection portion. The light guide unit includes a negative optical element and a positive optical element. The negative optical element is placed on the optical path and has a negative optical power. The positive optical element is placed on the optical path and is closer to the projection portion than the negative optical element. The positive optical element has a positive optical power. The positive optical element is a diffractive optical element having a diffractive structure configured to diffract the display light.