Diffractive Waveguide Combiner with Compensated-Wrap for Rainbow Mitigation

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Solution Overview

Problem

Typical diffractive near-eye display systems suffer from external light source diffraction, resulting in rainbow artifacts that distract from the user experience in augmented reality displays.

Innovation Solution

The implementation of a waveguide display system with a waveguide combiner and coupling gratings, where the waveguide combiner is oriented at a wrap angle relative to the waveguide plane, and the grating architecture is configured with increased grating vectors to minimize the range of angles and wavelengths of external light that can diffract into the user's eye.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a diffractive waveguide combiner is used to couple light into the waveguide, then light coupling efficiency is improved, but rainbow artifacts appear due to external light source diffraction

Engineering Contradiction:
Improvelight coupling efficiencyVSAvoidrainbow artifacts
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The waveguide combiner is wrapped at an asymmetric angle (e.g., 15 degrees) relative to the waveguide plane, breaking the symmetric diffraction pattern. This asymmetric wrapping configuration causes external light to diffract at angles that fall outside the user's field of view, while maintaining efficient coupling of projected light into the waveguide

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The grating pitch and wrapping angle are optimized to specific parameter ranges. By adjusting these parameters, the diffraction angles for external light are controlled to fall outside the visible field of view, while the coupling efficiency for projected light remains high

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If the waveguide combiner is wrapped at an angle to reduce rainbow artifacts, then visibility of rainbow artifacts is reduced, but the optical path and light coupling geometry become more complex

Engineering Contradiction:
Improverainbow artifact visibilityVSAvoidoptical path complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

Instead of attempting to control diffraction in the traditional planar geometry, the solution introduces a wrapping angle dimension. This dimensional change allows the system to deflect diffracted light outside the field of view while maintaining a relatively simple waveguide structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-generated harmful factors

If the grating vector is increased to reduce the range of diffracted angles, then rainbow artifact mitigation is improved, but the grating pitch must be reduced which may affect manufacturing precision

Engineering Contradiction:
Improverainbow artifact rangeVSAvoidgrating pitch precision
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The waveguide combiner integrates multiple functional elements: the wrapped waveguide structure, input coupling gratings, and output coupling gratings. This composite configuration allows the system to achieve rainbow artifact mitigation through the combination of wrapping geometry and optimized grating structures, balancing manufacturing feasibility with performance

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces the occurrence and visibility of rainbow artifacts within a 30-degree field of view, enhancing the user experience by minimizing unwanted distractions from external light sources.

Implementation Method 1

an input coupling grating for coupling light from the light engine into the waveguide combiner

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

a waveguide combiner configured to extend across a user's eye at a wrap angle θwrap(xy) relative to a waveguide plane

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

an out-coupler grating having a pitch (Δx, Δy)... all angles of incidence θin of light from an external light source results in a diffracted angle θout

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS20250093657A1Diffractive Waveguide Combiners with Compensated-Wrap for Rainbow Mitigation
Publication Date: 2025.03.20 APPLIED MATERIALS INC
  • US20250093657A1 patent drawing
  • US20250093657A1 patent drawing
  • US20250093657A1 patent drawing

AI summary

Embodiments herein are generally directed to a waveguide display assembly and a near-eye display system incorporating the waveguide display assembly. In an embodiment, the waveguide display includes a light engine, a waveguide combiner, an input coupling grating, and one or more coupling gratings exposed to an ambient environment of the waveguide display assembly. The waveguide combiner extends across a user's eye at a wrap angle θwrap(xy) relative to a waveguide plane, and the light engine is configured to project light toward the input coupling grating at a compensation angle θCl so as to increase the grating vector of the exposed gratings and reduce the angles and wavelengths at which light can be diffracted and coupled by the exposed grating into the waveguide combiner to the user's eye.