Thin Film Diffractive Waveplate Lenses for Achromatic Imaging

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Solution Overview

Problem

Existing optical lenses face challenges with increasing weight and decreasing quality as size increases, and diffractive lenses suffer from structural discontinuities and efficiency compromises, limiting their application in large-area and broadband uses.

Innovation Solution

The development of thin film, structurally continuous diffractive waveplate lenses with optically anisotropic films that impose phase shifts on polarized beams, allowing for broadband operation and variable focal length without thickness changes, using liquid crystalline materials and photoalignment techniques to create aspherical and polarizing components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If traditional glass lenses are made larger to increase area, then the area of the lens increases, but the weight increases strongly and quality decreases

Engineering Contradiction:
Improvelens areaVSAvoidlens weight
Core Design Contradiction:
Area of stationary objectVSWeight of stationary object

Solution Approach 1:

The patent applies this principle by replacing traditional thick glass lenses with thin film diffractive waveplate lenses. The waveplate lens is fabricated as a thin coating on a substrate, reducing weight while maintaining large area. The thin film structure achieves optical functionality through diffractive phase modulation rather than relying on bulk material thickness, enabling large aperture lenses that are lightweight and structurally continuous.

Inventive Principle:
Principle #30Flexible shells and thin films

2Weight of stationary object

If diffractive Fresnel lenses are used to reduce weight and thickness, then weight and thickness decrease, but structural discontinuity adds aberrations

Engineering Contradiction:
Improvelens weightVSAvoidoptical quality
Core Design Contradiction:
Weight of stationary objectVSReliability

Solution Approach 1:

The patent applies this principle by creating a continuous phase profile that replicates the optical functionality of traditional lenses without the structural discontinuities. The diffractive waveplate lens uses a continuous rotation of optical axis orientation across the aperture, producing a continuous phase modulation that eliminates the zone plate discontinuities inherent in Fresnel lenses, thereby reducing aberrations while maintaining lightweight thin-film construction.

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If holographic lenses are used to achieve certain optical functions, then specific optical effects are achieved, but efficiency and dispersion are compromised

Engineering Contradiction:
Improveoptical function capabilityVSAvoiddiffraction efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent applies this principle by using a half-wave plate configuration with controlled optical axis orientation. By adjusting the spatial variation of the optical axis angle, the lens achieves wavelength-independent phase modulation. The half-wave plate nature ensures that circularly polarized light undergoes a phase shift of ±2α regardless of wavelength, providing broadband operation with high diffraction efficiency and eliminating the dispersion compromises associated with holographic lenses.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the fabrication of lightweight, high-quality, broadband, and variable thin film lenses and microlenses with controlled polarization, addressing the limitations of traditional lenses by providing achromatic and electrically controllable optical components.

Implementation Method 1

The thickness L of the film is defined by half-wave phase retardation condition L=λ/n∥−n⊥), where n∥ and n⊥ are the principal values of the refractive indices of the material

Methodology Applied
Scientific EffectPhase retardation: Birefringence

Implementation Method 2

Such a structure imposes a phase shift Φ=±2 α(x,y) on circular polarized beams propagating through it with the sign depending on the handedness of polarization

Methodology Applied
Scientific EffectGeometrical or Pancharatnam phase: Diffraction

Implementation Method 3

The required half-wave phase retardation condition can be met for as low as a few micrometer thick films, particularly, for liquid crystalline materials

Methodology Applied
Scientific EffectLiquid crystal phase retardation: Liquid Crystals

Implementation Method 4

using liquid crystalline materials and photoalignment techniques to create aspherical and polarizing components

Methodology Applied
Scientific EffectPhotoalignment: Photopolymerisation

Data Source

PatentUS10802302B2Waveplate lenses and methods for their fabrication
Publication Date: 2020.10.13 BEAM ENGINEERING FOR ADVANCED MEASUREMENTS CO
  • US10802302B2 patent drawing
  • US10802302B2 patent drawing
  • US10802302B2 patent drawing

AI summary

The invention provides for lenses fabricated as planar thin film coatings with continuous structure. The lensing action is due to optical axis orientation modulation in the plane of the lens. The lenses of the current invention are fabricated using photoalignment of a liquid crystal polymer wherein the polarization pattern of radiation used for photoalignment is obtained by propagating the light through an optical system comprising a shape-variant nonlinear spatial light polarization modulators.