Centrifugal Compressor Diffuser Bleeding Channels for Dust-Free Air

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Solution Overview

Problem

Turbine engines face challenges in bleeding air from centrifugal compressors without carrying dust into the pressurization circuit, and existing solutions either fail to separate dust or increase engine weight by requiring additional piping to bypass the diffuser.

Innovation Solution

A diffuser design with radially extending parallel discs, a bent part, and a downstream cavity, featuring channels that connect the downstream cavity to a bleed cavity upstream of the diffuser, allowing air to be bled in a depolluted zone while avoiding the need for bypass piping and enhancing air tranquilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If air is bled from the tranquilization chamber upstream of the centrifugal compressor, then air can be supplied for pressurization functions, but dust carried by the air flow enters the pressurization circuit

Engineering Contradiction:
Improveair supply for pressurizationVSAvoiddust contamination in pressurization circuit
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The invention extracts the air bleeding function from the traditional tranquilization chamber location and relocates it to the diffuser component. By creating dedicated bleeding channels within the diffuser structure, the system separates the air extraction function from the main flow path, allowing dust-laden air to continue through the compressor while clean air is bled off for pressurization functions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The diffuser acts as an intermediary structure between the compressor outlet and the pressurization system. The bleeding channels within the diffuser serve as an intermediate pathway that selects and transports only the cleanest air portion, filtering out dust particles that remain in the main flow continuing to the combustion chamber.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If air is bled downstream of the diffuser from the combustion chamber inlet cavity, then dust is separated from the air stream, but additional piping is required to bypass the diffuser increasing engine weight

Engineering Contradiction:
Improvedust separation from air streamVSAvoidengine weight due to additional piping
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The invention merges the air bleeding function with the diffuser structure by integrating bleeding channels directly into the diffuser body. This combination eliminates the need for separate external piping to bypass the diffuser, as the diffuser itself serves dual purposes: straightening the air flow and providing a pathway for bleeding clean air to the pressurization system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The diffuser is designed with multi-functionality, serving both its traditional role of straightening air flow from the centrifugal compressor and simultaneously acting as the bleeding mechanism for the pressurization system. The bleeding channels are built into the diffuser structure, allowing one component to perform multiple functions without requiring additional separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If air is bled at the diffuser radial end or upstream face, then air does not need to pass through the diffuser wheel, but dust separation is not achieved and polluted air enters the pressurization circuit

Engineering Contradiction:
Improveair bleeding without passing through diffuser wheelVSAvoiddust contamination in pressurization air
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention applies local quality by creating specific bleeding channels at strategic locations within the diffuser structure where air flow is most tranquilized and dust-free. Rather than bleeding air from any location in the diffuser, the channels are positioned in regions where the air has been thoroughly straightened and separated from dust particles, ensuring high-quality air for pressurization.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The air undergoes preliminary straightening and dust separation within the diffuser structure before reaching the bleeding channels. The diffuser blades pre-process the air flow, removing turbulence and separating dust particles, so that by the time air reaches the bleeding channels, it is already cleaned and ready for pressurization use.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively separates dust from the air stream, reduces engine weight and piping length, and ensures maximum air tranquilization, providing a simple and aerodynamically efficient method for bleeding clean air for aircraft pressurization systems.

Implementation Method 1

a diffuser intended to straighten the flow of air issuing from a centrifugal compressor

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

air issuing from a centrifugal compressor

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS8800291B2Bleeding of air via the diffuser of a centrifugal compressor of a turbine engine
Publication Date: 2014.08.12 SAFRAN AIRCRAFT ENGINES SAS
  • US8800291B2 patent drawing
  • US8800291B2 patent drawing
  • US8800291B2 patent drawing

AI summary

A diffuser which straightens the flow of air issuing from a centrifugal compressor in a turbine engine is provided. The diffuser having a cylindrical shape and including a first part having the form of two substantially parallel discs extending substantially radially relative to the axis of symmetry of the diffuser, a second bent part, and a third part intended to open out into a downstream cavity, positioned downstream of the diffuser and fed with air issuing from the compressor. The first part is traversed by a plurality of channels distributed evenly over its circumference and opening out on its downstream face so as to bring the air contained in the downstream cavity into communication with a bleed cavity situated upstream of the diffuser.