Liquid Diffuser With Integrated Nozzle Plate

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Solution Overview

Problem

Existing irrigation system diffusers face complexities in nozzle replacement, assembly, and identification, with external nozzle-holding plates increasing costs and risks of loss, and inefficiencies due to repeated fitting and deformation.

Innovation Solution

A liquid diffusing device with a support frame and integrated nozzle-holding plate featuring quick connect/disconnect means and identification plates, allowing for simple and stable interchangeable nozzles without external equipment, ensuring proper coupling even after repeated use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an external nozzle-holding plate is used for removable nozzle connection, then nozzle interchangeability is enabled, but assembly complexity and overall costs increase

Engineering Contradiction:
Improvenozzle interchangeabilityVSAvoidassembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the nozzle-holding plate with the diffuser body by forming the plate as an integral part of the diffuser housing. This integration eliminates the need for separate external plates and their associated mounting hardware, thereby reducing assembly complexity while maintaining nozzle interchangeability through the integrated plate's nozzle seats and retaining structures.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If an external nozzle-holding plate is used for removable nozzle connection, then nozzle interchangeability is enabled, but the risk of losing the plate increases

Engineering Contradiction:
Improvenozzle interchangeabilityVSAvoidrisk of loss
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

By forming the nozzle-holding plate as an integral part of the diffuser housing, the patent eliminates the risk of losing the plate. The integrated plate cannot be separated from the housing, ensuring that the plate and its nozzle-retaining features remain permanently attached to the diffuser body while still allowing nozzle removal and replacement.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If snap fit connection is used for nozzle mounting, then quick nozzle replacement is enabled, but the connection efficiency is lost over time due to deformation

Engineering Contradiction:
Improvequick nozzle replacementVSAvoidconnection efficiency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the nozzle retention function into two distinct mechanisms: a snap-fit connection for quick initial attachment and a threaded locking mechanism for secure long-term retention. The nozzle first engages the snap-fit seat for rapid installation, then the threaded lock is engaged to prevent deformation and maintain connection efficiency over repeated use, while still allowing relatively easy removal by undoing the thread.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If multiple nozzles are stored on the diffuser, then nozzle availability is improved, but identification of nozzles becomes difficult

Engineering Contradiction:
Improvenozzle availabilityVSAvoidnozzle identification
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent incorporates identification features on the nozzles and/or holding plate that enable visual distinction between different nozzle types. These may include color-coded rings, painted sections, or contrast-colored identification elements that allow users to quickly identify nozzle characteristics such as spray pattern or flow rate without having to handle or test each nozzle.

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS8925838B2Liquid diffusing device with interchangeable nozzles
Publication Date: 2015.01.06 KOMET AUSTRIA GMBH
  • US8925838B2 patent drawing
  • US8925838B2 patent drawing
  • US8925838B2 patent drawing

AI summary

A liquid diffusing device with interchangeable nozzles includes a support frame having a passageway for the liquid to be diffused, with an inlet and an outlet, at least one nozzle having a liquid outlet section with a predetermined diameter and a corresponding outflow rate, which is removably and selectively attachable to the outlet in a predetermined operating position, and a system for supporting at least one additional nozzle having an outlet section of a diameter other than that of the first nozzle in the non-operating position. The support system comprises a nozzle-holding plate formed of one piece with the frame and having quick a connect/disconnect system for the additional nozzle in the non-operating position.