Diffuser With Passlets for Compact Combustor Airflow

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Solution Overview

Problem

Advanced turbomachine engines require higher performance while maintaining a similar weight and size envelope, and the length of the diffuser in the combustor is a significant factor affecting engine core length and weight.

Innovation Solution

The implementation of diffusers with embedded passlets that guide high-pressure flow directly towards combustor components, reducing diffuser length and weight, and enhancing airflow efficiency by minimizing pressure loss and enabling shorter engine shafts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If traditional diffuser designs are used, then structural simplicity is maintained, but diffuser length and engine core length increase, leading to increased weight

Engineering Contradiction:
Improveengine core weightVSAvoiddiffuser length
Core Design Contradiction:
Weight of moving objectVSLength of stationary object

Solution Approach 1:

The diffuser is segmented into multiple functional surfaces including a primary diffuser surface, a secondary diffuser surface, and a tertiary diffuser surface. Each surface serves specific flow guidance functions, allowing the diffuser to achieve effective flow management in a shorter axial length, thereby reducing overall diffuser length and engine core weight

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a multi-surface geometry that utilizes three-dimensional spatial arrangement of diffuser surfaces. The secondary and tertiary surfaces extend in directions that optimize flow guidance without increasing axial length, effectively using dimensional optimization to reduce the diffuser's axial footprint while maintaining performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If diffuser length is reduced, then engine weight and length decrease, but airflow guidance efficiency may deteriorate

Engineering Contradiction:
Improveairflow efficiencyVSAvoiddiffuser length
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

Each diffuser surface (primary, secondary, tertiary) is designed with specific local geometric characteristics optimized for its particular flow guidance function. The surfaces have varying angles and orientations tailored to guide flow in specific directions, ensuring efficient airflow management throughout the compact diffuser structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The diffuser employs nested surfaces where the secondary diffuser surface is positioned relative to the primary surface, and the tertiary surface is positioned relative to both previous surfaces. This nested arrangement allows multiple flow guidance functions to be accomplished within a compact volume, maintaining airflow efficiency while minimizing diffuser length

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves improved airflow efficiency, reduced engine weight, and shorter engine length, resulting in enhanced performance and dynamics.

Implementation Method 1

a passage configured to cause air to flow along the passage to a first component of the combustor

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

The passage is configured to cause air to flow along the passage

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 3

The first annular surface includes an opening that is configured to cause air to flow in a direction away from the passage to a second component of the combustor

Methodology Applied
Scientific EffectFlow direction control:

Data Source

PatentUS12448918B2Diffuser with passlets
Publication Date: 2025.10.21 GENERAL ELECTRIC CO
  • US12448918B2 patent drawing
  • US12448918B2 patent drawing
  • US12448918B2 patent drawing

AI summary

A diffuser for a combustor of a turbomachine engine. The diffuser includes a body having a first annular surface and a second annular surface that define a passage, the passage being configured to cause air to flow along the passage to a first component of the combustor. The first annular surface includes an opening that is configured to cause air to flow in a direction away from the passage to a second component of the combustor.